Insert line-up: JP4005 Nano-layered coating & Ultra micro grain Selectable Corner-R: 0.2 / 0.5 / 1.0 With / without Wiper Edge. No. 334.

Transcrição

1 Insert line-up: JP4005 Nano-layered coating & Ultra micro grain Selectable Corner-R: 0.2 / 0.5 / 1.0 With / without Wiper Edge No

2 ASPV Super Polish Mill-Mini Shank Type Q max Efficient Jet Air Hole Semi-Finishing Finishing HRC >55 No. of Teeth 2 ~ 8 d2 d D L Fig. 1: Steel Shank lb Tolerance Dia.: Torque on screw: / Nm Shank Type ID Code Item Code Flutes D L lb d d 2 Shank Coolant hole a p max FH227 ASPV-1010R FH228 ASPV-1012R FH229 ASPV-1016R FH230 ASPV-1020R Steel (Fig. 1) With coolant hole 2 FH231 ASPV-1025R FH232 ASPV-1032R d2 d D L Fig. 2: Carbide Shank lb Tolerance Dia.: Torque on screw: / Nm Shank Type ID Code Item Code Flutes D L lb d d 2 Shank Coolant hole a p max FH234 ASPV-1010R-2WL FH235 ASPV-1012R-3WL FH236 ASPV-1016R-4WL Carbide (Fig. 2) No coolant hole 2 FH237 ASPV-1020R-5WL ASPVM Super Polish Mill-Mini Modular Type M E d2 d1 D A B C H Tolerance Dia.: Torque on screw: / Nm Modular Type ID Code Item Code Flutes D H d 1 M d 2 A B C Wrench Coolant hole a p max FH220 ASPVM-1010R-2-M No coolant M FH221 ASPVM-1012R-3-M hole FH222 ASPVM-1016R-4-M M FH223 ASPVM-1020R-5-M M With coolant 10 FH224 ASPVM-1025R-6-M M hole FH225 ASPVM-1032R-8-M M Inserts MPHT-0402 ZEL ASC Carbide Shanks for Modular Mills & AS Steel Shanks for Modular Mills: page 6 / 7 2

3 INSERTS ASPV Super Polish Mill-Mini MPHT-0402 ZEL h h B R Fig. 1 T W B R Fig. 2 T Inserts Tolerance Grade Size (mm) ID Code Item Code Class JP4005 B W T h R Shape WF322 MPHT ZEL No wiper Fig WF323 MPHT ZEL Fig. 2 WF324 MPHT ZEL No wiper Fig. 1 WF325 MPHT ZEL-0.5 H WF326 MPHT ZEL Fig. 2 WF327 MPHT ZEL No wiper Fig WF328 MPHT ZEL Fig. 2 JP4005 Multi layered PVD coating + Ultra micro grain substrate Cutting Conditions Schnittwerte Condizioni di taglio Condiciones de Corte Conditions de coupe Valores de corte: Bottom finishing Finishing Page 8 9 Vertical wall finishing Finishing Page Clamp Screw Screw Driver ID-Code Item-Code ID-Code Item-Code ET ET T6 3

4 ASPV Super Polish Mill-Mini Features and Applications ASPV Mini 1. -efficiency finishing Multi flutes for higher & feed 3 types of body will fit in all application accuracy insert provides good surface quality. 2. Body line-up: 3 types of high accuracy body 2.1. Modular type: For multi usage Dia flutes 2.2. Steel shank type: For short overhang conditions (<3 times dia) Dia flutes 2.3. Carbide shank type: For extra long overhang conditions (>3 times dia) Dia flutes 2.4. Insert line-up Tolerance Class H All ground face for high accuracy, better surface quality & longer tool life. Nano-layered coating & Ultra micro grain JP4005 Selectable corner-r & wiper edge Without wiper R With wiper edge R Cautions during use vertical milling: Plunging down (green direction) Possible. Please adjust cutting condition in case of long OH. Plunging up (red direction) Please don t use. Interference and breakage will happen. 4

5 ASPV Super Polish Mill-Mini Besonderheiten und Applikationen ASPV Mini 1. Hocheffizientes Schlichten Größere Schneidenanzahl für mehr Geschwindigkeit & Vorschub 3 verschiedene Halter passend für jede Applikation Hochpräzise Schneidplatten für beste Oberflächenqualität 2. Halter-Auswahl: 3 Typen von Hochpräzisions-Haltern: 2.1. Modular: Für vielfältigste Anwendungen 1. Acabado de alta eficiencia Herramienta multiplaca para una mayor velocidad y avance. 3 tipos de soporte para encajar en todas las aplicaciones Placas de alta precisión para una buena calidad superficial. 2. Características de los soportes: 3 tipos de soportes de alta precisión 2.1. Modular Para múltiples usos. Dia Durchmesser mm 2 8 Schneiden 2.2. Mit Stahlschaft: Für geringe Auskraglängen (<3 x D) Durchmesser mm 2 8 Schneiden 2.3. Mit Vollhartmetallschaft: Für extra große Auskraglängen (>3 x D) Durchmesser mm 2 5 Schneiden Características y aplicaciones ASPV Mini 2 8 labios 2.2. Mango de acero: Para voladizos cortos (< 3 x D) Dia labios 2.3. Mango Metal Duro: Para voladizo largos (> 3 x D) Dia labios 2.4. Schneidplatten-Auswahl: Toleranzklasse H Alle Flächen geschliffen für höchste Präzision, Oberflächenqualität & Werkzeug-Standzeit Feinstkorn-Schneidplatten mit JP4005 Nano-Beschichtung Verschiedene Eckenradien & Wiper Ohne Wiper Mit Wiper 2.4. Características de las placas Tolerancia Clase H. Completamente rectificadas para una mayor precisión, mejor calidad superficial & mayor vida de la herramienta. Recubrimiento Nano-capas & Ultra micrograno JP4005 Disponibles con radio R & con wiper Sin wiper Con wiper 3. Beim Vertikalfräsen unbedingt beachten: Eintauchfräsen abwärts (grüne Richtung) Anwendung möglich. Bei großen Auskraglängen Schnittbedingungen anpassen. Eintauchfräsen aufwärts (rote Richtung) Nicht empfehlenswert. Erhöhte Rattermarken- und Bruchgefahr. 3. Precauciones durante el uso fresado vertical: Fresado vertical hacia abajo (flecha verde) Adecuado. Por favor, ajustar condiciones de corte en caso de grandes voladizos (OH). Fresado vertical hacia arriba (flecha roja) No utilizar. Se producirían interferencias y la rotura de la herramienta. Caratteristiche ed applicazioni ASPV Mini 1. Finitura ad alta efficienza Multitaglienti per una più alta velocità ed avanzamento 3 tipologie di corpi fresa la rendono adatta per ogni applicazione L alto grado di precisione degli inserti garantisce un ottima qualità di finitura. 2. Gamma dei corpi fresa: 3 tipi di corpi ad alta precisione 2.1. Tipo modulare: Per utilizzi vari 1. Finition Haute efficacité Multi dents pour une plus grande vitesse & avance 3 types de corps de fraises couvrant toutes les applications De bons états de surfaces grâce aux plaquettes hautes tolérances 2. Corps de fraises: 3 types de corps haute précision 2.1. Type Modulaire: Pour des usages multiples Diamètre Diametri da 10 a 32 mm 2 8 inserti 2.2. Gambo in acciaio: Per lavorazioni a bassa sporgenza (<3 volte il diametro) Diametri da 10 a 32 mm 2 8 inserti 2.3. Gambo in metallo duro integrale: Per lavorazioni ad alta sporgenza (>3 volte il diametro) Diametri da 10 a 20 mm 2 5 inserti Particularités et Applications de l ASPV Mini 2 8 dents 2.2. Type queue cylindrique en acier: Pour des applications à faibles porte à faux (<3 fois le diamètre) Diamètre dents 2.3. Type queue cylindrique en carbure: Pour des applications à porte à faux importants (>3 fois le diamètre) Diamètre Gamma inserti Classe di Tolleranza H Geometria per risultati ad alta precisione, miglior qualità di finitura e maggiore durata del tagliente. Rivestimento a nano-strati & substrato ad Ultra micrograna JP4005 Raggio torico R e raschiante selezionabili Senza raschiante Con raschiante 2 5 dents 2.4. Gamme des plaquettes Tolérance Classe H Plaquettes intégralement rectifiées pour plus de précision, ue meilleure qualité surfacique & une grande durée de vie Revêtement Nano couche & Ultra micro grain JP4005 Rayons de tore au choix & arrête wiper Sans arrête wiper Avec arrête wiper 3. Avvertenze durante l utilizzo fresatura verticale: Verso il basso Plunging down (Direzione verde) Possibile Modificare opportunamente le condizioni di taglio in caso di alte sporgenze Verso l alto Plunging up (Direzione rossa) Da non utilizzare Possibilità di rotture e tallonamenti. 3. Précautions d utilisation Tréflage: Plongée vers le bas (flèche verte) Possible. Adapter les conditions de coupe en cas de long porte à faux. En tirant vers le haut (flèche rouge) Ne pas utiliser. Une casse surviendra à cause des interférences. Características e aplicações ASPV Mini 1. Acabamento de alta eficiência Mais plaquetes para Alta velocidade 3 Tipos de corpos para várias aplicações Plaquete de alta precisão garante alta qualidade superfície 2. Tipos de corpos: 3 tipos de corpos alta precisão 2.1. Tipo Modular: Para multiuso Dia plaquetes 2.2. Encabadouro em aço: Para situações Curtas (<3 vezes Dia) Dia plaquetes 2.3. Encabadouro em M/duro: Para situações extra longas superiores (> 3 vezes Dia) Dia plaquetes 2.4. Linha de plaquetes Tolerância classe H Toda face de chão de alta precisão, melhor qualidade de superfície & maior vida útil da ferramenta. Revestimento de nano-camadas & Ultra micro grão JP4005 Raio selecionável R & aresta wiper Sem wiper Com wiper 3. Precauções durante a utilização Maquinação vertical: Maquinação De cima para baixo (Direção verde) Possível. Por favor, ajuste as condições de corte em situações longas OH. Maquinação De baixo par cima (Direção vermelha) Por favor não usar Interferência e rotura vai acontecer 5

6 ASC Carbide Shanks for Modular Mills L L L ls ls ls L1 L1 L1 L L L ls ls ls ls ls ls L L L L1 L1 L1 d d d dn dn dn Type AA Type B Type C d d d d d d dn2 dn2 dn2 dn dn dn M M M D2 D2 D2 d10/d12 without Airhole MMM D2 D2 D2 MMM D2 D2 D2 d10/d12 without Airhole Without Airhole With Airhole Carbide Shank ID Code Item Code D 2 M L L 1 ls dn dn 2 d Type FH137 ASC FH254 ASC A FH255 ASC FH138 ASC M6 FH139 ASC FH256 ASC C FH257 ASC FH140 ASC FH141 ASC FH258 ASC FH142 ASC M C FH260 ASC FH259 ASC FH143 ASC A FH261 ASC Z C FH144 ASC A 10.5 M FH262 ASC Z FH263 ASC Z C FH264 ASC Z FH145 ASC FH146 ASC FH265 ASC M12 FH266 ASC FH268 ASC FH267 ASC A FH147 ASC FH269 ASC M16 FH148 ASC FH270 ASC SUPER Lock milling chucks or shrink-fit holders can be used. SUPER Lock Aufnahmen oder Schrumpffutter können verwendet werden. Possono essere utilizzati mandrini a forte serraggio SUPER Lock. Aptos para amarrar en portapinzas SUPER Lock. Les attachements SUPER Lock peuvent être utilisés. Cones hidráulicos de grande aperto e aperto térmico podem ser usados. 6

7 AS Steel Shanks for Modular Mills ls L L1 L ls ls L L1 Type A d dn Type B d Type C d dn2 dn D2 d10/d12 without Airhole M M D2 M d10/d12 without Airhole D2 Without Airhole With Airhole Steel Shank ID Code Item Code D 2 M L L 1 ls dn dn 2 d Type FH131 AS B 6.5 M6 FH132 AS A FH133 AS M C FH134 AS M FH271 AS M A FH272 AS M SUPER Lock milling chucks can be used. SUPER Lock Aufnahmen können verwendet werden. Possono essere utilizzati mandrini a forte serraggio SUPER Lock. Aptos para amarrar en portapinzas SUPER Lock. Les attachements SUPER Lock peuvent être utilisés. Cones hidráulicos de grande aperto e aperto térmico podem ser usados. For further information about modular chucks please see our brochure Indexable Modular Series No Weitere Informationen über modulare Werkzeugaufnahmen finden Sie in unserem Prospekt: Indexable Modular Series No Para obtener más información sobre conos modulares consulte nuestro folleto Indexable Modular Series No Per maggiori informazioni riguardanti la gamma dei mandrini avvitabili consultate il catalogo Indexable Modular Series No Pour de plus amples informations concernant les attachements modulaires, voyez SVP notre brochure Indexable Modular Series No Para mais informações sobre Cones Modulares consulte o nosso folheto Indexable Modular Series No HSK 63 MD DIN HSK SK 40 MD DIN

8 ASPV Super Polish Mill-Mini Recommended Cutting Conditions Bottom Bottom finishing Finishing Work piece material I II III IV V V VIII VIII VI Carbon-Steel Alloy-Steel <30HRC Alloy-Steel 30~40HRC Pre-Hardened Steel 40~50HRC Hardened Steel 50~55HRC Hardened Steel > 55HRC Cast-Iron GG EN-JL10** EN-GJL-*** Cast-Iron GGG EN-JS10** EN-GJS-*** Stainless Steels alloy Steels Recommend grade & Target hardness (HRC) Emulsion Mist Air Parameter D 10 (Z2) D 12 (Z3) V c m/min JP4005 n min V f mm/min a p mm V c m/min JP4005 n min V f mm/min a p mm V c m/min JP4005 n min V f mm/min a p mm V c m/min JP4005 n min f z mm/t V f mm/min a p mm V c m/min JP4005 n min f z mm/t V f mm/min a p mm V c m/min JP4005 n min V f mm/min a p mm V c m/min JP4005 n min V f mm/min a p mm V c m/min JP4005 n min V f mm/min a p mm

9 ASPV Super Polish Mill-Mini Recommended Cutting Conditions Bottom D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) Cutting Conditions Schnittwerte Condizioni di taglio Condiciones de Corte Conditions de coupe Valores de corte: Vertical wall finishing Finishing Page

10 ASPV Super Polish Mill-Mini Recommended Cutting Conditions Wall Wall finishing Z constant Finishing Work piece material I II III IV V V VIII VIII VI Carbon-Steel Alloy-Steel <30HRC Alloy-Steel 30~40HRC Pre-Hardened Steel 40~50HRC Hardened Steel 50~55HRC Hardened Steel > 55HRC Cast-Iron GG EN-JL10** EN-GJL-*** Cast-Iron GGG EN-JS10** EN-GJS-*** Stainless Steels alloy Steels Recommend grade & Target hardness (HRC) Emulsion Mist Air Parameter D 10 (Z2) D 12 (Z3) V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 V c m/min JP4005 n min f z mm/t V f mm/min a p mm a e mm < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 V c m/min JP4005 n min f z mm/t V f mm/min a p mm a e mm < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 V c m/min JP4005 n min V f mm/min a p mm a e mm < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 <

11 ASPV Super Polish Mill-Mini Recommended Cutting Conditions Wall D 16 (Z4) D 20 (Z5) D 25 (Z6) D 32 (Z8) < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15 < < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2 <

12 Always up to date: Please check our P50 QuickFinder Product Range Solid Carbide End Mills Indexable Milling Tools WHNSB Drills Milling Chucks Distributed by: Itterpark Hilden Germany Phone +49 (0) Fax +49 (0) Internet by MMC Hitachi Tool Engineering Europe GmbH 2nd Edition Printed in Germany HTT ASPV-Mini-6.5 BW-DS