Long lifetimes and consistently high precision of manufactured items over the long term

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Octavio Camarinho Palmeira
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1 Automação Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers CIM Computer Integrated Manufacturing CIM Computer Integrated Manufacturing CNC programming and machining are key activities for many metalworking companys and demand a lot in terms of training. Lucas Nülle is now offering solutions for CNC training to match its IMS range. The CIM training system meets the demands for modern further education and vocational training in the metalworking sector: High quality machines Professional software with simulation of operating procedures Design and quality are up to modern industrial standards Long lifetimes and consistently high precision of manufactured items over the long term Functionality in line with modern industrial machinery All machines are adapted to the particular needs of the educational curriculum The optional automation accessories allow IMS stations to be connected together, e.g. CNC machines can be coupled with the IMS robot station, which can then handle loading and unloading of the CNC equipment. Lucas Nülle GmbH Página 1/9

Lucas Nülle is now offering solutions for CNC training to match its IMS range.

2 CIM Examples of complete production lines (incl. process control) CIM Examples of complete production lines (incl. process control) The Computer Integrated Manufacturing System has a modular design that allows a wide variety of installations of any size to be designed, for any size of room and any budget. Typically these installations of 3 to 12 subsystems are logically combined with IMS subsystems that can be supplemented by a carrier return system. Lucas Nülle GmbH Página 2/9

of any size to be designed, for any size of room and any budget.

3 CIM 12 Milling machine production line with 3 stations CIM 12 Milling machine production line with 3 stations The system can be used for the fully automatic manufacture of the workpiece subsection for the mechatronic system. CIM 12 consists of the stations sorting, workpiece transfer with robot and milling machine. The stations can be used individually or combined into a single system. For the transport of workpieces to the station a conveyor belt system is used to transport the workpiece carrier on dual conveyor belts. A robot is used for the transfer of the workpieces from the milling machine to the IMS station. With this training system industrial processes involving complex manufacturing can be realistically simulated. The manufacture of the workpiece, subsequent transfer and processing into the end product are performed fully automatically. There is no more intervention necessary in the machining process. Industrial-type PLC systems with Profibus and decentralised periphery are also used for the control of the production line. The system promotes skills training while working within a team and empowers the students to acquire on their own the basics needed to master machining and mechatronic systems. Each station is designed so that starting with simple automation and machining operations and sequences the student proceeds step by step to acquire the skills and know-how needed to create a complex automation program. The standardised interfaces permit the use of different industrial PLC control units. Transport system: dual conveyor belt transport system with DC drive motors and speed-variable threephase drive motor. Identsystem: vision sensor can be used optionally to check whether workpiece has been finished correctly IMS 5 Processing station IMS 11.2 Robot station CIM 2 Milling machine Lucas Nülle GmbH Página 3/9

For the transport of workpieces to the station a conveyor belt system is used to transport the workpiece carrier on dual conveyor belts.

4 CIM 2 Milling machine CIM 2 Milling machine The compact milling machine is optimally suited for educational purposes and is fully in line with industrial standards in terms of design and functionality. All essential processes in modern manufacturing can be explained and understood in a manner that reflects authentic practice. A few sensible simplifications, an easily understood machine design and ease of operation mean that students can learn rapidly and reliably. Benefits to you: Compact CNC milling machine Stable, cast design in line with industrial machinery Professional software with simulation of operating procedures Machine safety cabin Clockwise/anti-clockwise spindle rotation Continuously controllable main drive Made in Germany 1 Fresadora CNC com software profissional LM Kit de automação para fresadora CNC LM Armário para debaixo da mesa, para torno CNC LM Lucas Nülle GmbH Página 4/9

A few sensible simplifications, an easily understood machine design and ease of operation mean that students can learn rapidly and reliably.

5 4 PROFIBUS-DP Escravo para cinta transportadora SO IMS 1 Transfer Systems IMS 1 Transfer Systems The conveyor belt system is the element that connects all of the subsystems and thus forms the backbone of the entire production line. In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed. Basic processes like positioning and speed can be demonstrated with just this simple system. 5 Esteira transportadora de cinta dupla, motor de 24 V LM Lucas Nülle GmbH Página 5/9

In the IMS production line the conveyor belt systems are self-contained modules, which can be integrated with the sub-systems as needed.

6 IMS 3 - Separação IMS 3 - Separação Um porta-peça vazio entra na estação e é posicionado debaixo do magazine de queda. A parte inferior de uma peça num magazine é separada e colocada no porta-peça. 6 Estação de separação LM IMS11.2 Robot subsystem IMS11.2 Robot subsystem The robot subsystem is a versatile unit. Not only can the industrial-type robot assemble and disassemble workpieces, it can also load and unload machines and other subsystems. The robot can be connected to mechatronics systems via the control unit. Using interfaces on the control unit that were designed especially for these applications the robot can communicate with a PLC and a safety light curtain can be implemented to protect the robot s operating area. 7 Robô industrial RS03N (versão modificada), 6 eixos, 3 kg LM Garra de dedo paralelo para LM9661 LM CIM Placa de montagem para robô LM Lucas Nülle GmbH Página 6/9

Not only can the industrial-type robot assemble and disassemble workpieces, it can also load and unload machines and other subsystems.

7 Acessórios: 10 Conjunto para principiantes em fresadoras LM Cabo de interface série 9/9 pinos LM Cabo de interface série de 25 pinos, conector fêmea/macho Sub-D LM Adaptador de interface USB-RS232 com conector macho Sub-D de 9 pinos LM Palete de transporte de peças de trabalho LM Compressor, baixo ruído SE2902-9L 1 16 Conjunto de tubos e acessórios para sistemas mecatrónicos LM Programação inicial e configuração da calibração do CIM12 antes de abandonar a fábrica LA Secador de membrana IDG3 com acoplamento rápido e filtro AF20, com separador de água LM Unidade de CLP para as plantas de produção IMS 19 SIMATIC S7-313C 2DP, 16 DI, 16 DO, Profibus, fonte de alimentação de 24 V/6 A CO3713-8C 1 20 Módulo de interface IMS para PLC CO3713-7F 1 21 Software para sistemas de formação 1x STEP 7, S7-Graph, S7- SCL, PLC-Sim (D,GB,F,E,I) SO6002-1Q 1 Lucas Nülle GmbH Página 7/9

acessórios para sistemas mecatrónicos LM9670 1 17 Programação inicial e configuração da calibração do CIM12 antes de abandonar a fábrica LA9712 1 18 Secador de membrana IDG3 com acoplamento rápido e

8 22 Adaptador de PC PLC-S7 com conversor USB/MPI SO3713-5E 1 23 Cabo de ligação para PROFIBUS, por metro LM Plugue de ligação para PROFIBUS com conector fêmea PG e resistência de terminação LM Alicate descarnador para cabos PROFIBUS LM Cabo de medição de segurança (4 mm), 100cm, azul, 600 V, CAT III ~ 1000 V, CAT II / 32 A 2 SO5126-9A 4 27 Cabo de medição de segurança (4 mm), 100 cm, vermelho, 600 V, CAT III ~ 1000 V, CAT II / 32 A 2 SO5126-8U 4 Mobiliário IMS Mobiliário IMS O sistema de mobiliário IMS é utilizado em conjunto com o Sistema de Mecatrônica Industrial. Os carros móveis podem ser utilizados para os componentes individuais ou sub-sistemas. Para construir sistemas mecatrônicos complexos, os carrinhos podem ser alinhados ao lado uns dos outros e podem ser complementados por quadros para acomodar painéis de treinamento. Um "canal de energia" permite que o carro esteja equipado com uma grande variedade de módulos de altura 3U. Os carrinhos podem ser estendidas por meio de vários add-ons acopláveis aos trilhos de alumínio para realizar um carrinho de experimentação multi-função com PC. 28 Bancada móvel de experimento com 2 níveis - largura 1200mm ST7200-3T 1 29 Bancada móvel de perfil de aluminio para mecatrônica ST7200-3R 1 Lucas Nülle GmbH Página 8/9

(4 mm), 100 cm, vermelho, 600 V, CAT III ~ 1000 V, CAT II / 32 A 2 SO5126-8U 4 Mobiliário IMS Mobiliário IMS O sistema de mobiliário IMS é utilizado em conjunto com o Sistema de Mecatrônica

9 Manuais e literatura: 30 Assistente de laboratório interativo: Sistema de transporte IMS 1 (CC) SO2800-5A 1 31 Assistente de laboratório interativo: Estação IMS 3 Isolamento SO2800-5C 1 32 Manual CIM2 ativação de uma fresadora SH5004-9L 1 33 Manual IMS 11.2: colocação em funcionamento de um robô SH5004-9M 1 34 QuickChart, IMS 3 Mecatrónica, Subsistema de seleção (GB) SO6200-1C 1 Acessórios opcionais: 35 Conjunto de pilhas para robô industrial RS03N (E-Controller) LM Jogo de chaves Allen LM Paquímetro de nónio LM K-ROSET Software para programar um robô em 3D (JAP, ENU) SO6002-4A 1 39 Software de programação de fresadora, com simulação 3D SO4002-2B 1 Lucas Nülle GmbH Página 9/9

2: colocação em funcionamento de um robô SH5004-9M 1 34 QuickChart, IMS 3 Mecatrónica, Subsistema de seleção (GB) SO6200-1C 1 Acessórios opcionais: 35 Conjunto de pilhas para robô

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Table of Contents. Lucas Nülle GmbH Página 1/11 Table of Contents Table of Contents Automação CIM Computer Integrated Manufacturing CIM 11-23 Examples of complete production lines (incl. process control) CIM 11 Lathe machine production line with 3 stations