250 Series Liquid Cooled Z252L with 62 Side Discharge Mower

Transcrição

1 FORM NO. Z Master 250 Series Liquid Cooled Z252L with 62 Side Discharge Mower Model No & Up Parts Catalog

2 ORDERING REPLACEMENT PARTS To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Contents Page Page Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HWHTF hex washer head ASM assembly thread forming CARR carriage INC incorporated DEG degrees LH left hand FH flat head PH pan head GA gauge PPH Phillips pan head HF hex flange PTO power take off HFW hex flange washer RH right hand HH hex head SFH slotted fillister head HHF hex head flange SH square head HHST hex head self tapping HJ hex jam HOC height-of-cut SHWH slotted hex washer head SPH slotted pan head STD standard HS hex socket TAP self tapping HSBH hex socket button head TH truss head HSFH hex socket flat head HSH hex socket head TTH Torx truss head WH wing head HWH hex washer head Important Format Explanations This catalog uses special formats to convey information in illustrations and parts lists. Specifically, one format is used in conjunction with service assemblies and another with quantities associated with reference numbers. Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. i The TORO Company 1999 All Rights Reserved

3 For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations. Reference Numbers with Quantities Illustrations may have a quantity in parentheses next to a reference number, in the form X (Y). X is the reference number. Y in parentheses is the quantity of the part identified by the reference number. For example, the illustration callout 4 (2) indicates that two parts are used in that instance. ii

4 Front Frame Assembly 1 E Frame ASM 1:2 E Decal 1:3 E Plug Caster Swivel 1: Fitting Grease Floorpan ASM 3:2 E Pad Antiskid 3:3 E Decal Check 3: Decal Cover Missing 3:5 E Decal Z Master 5 E Lift Lever ASM 6 E Grip Lift Lever 7 E Arm Deck Lift 8 E Spring Compression Washer Flat Nut Lock Ni 11 E Ring Snap 12 E Arm Deck Lift Pin Cotter 14 E Pin Clevis 15 E Plate Deck Lift 16 E Plate Deck Lift 17 E Bushing Lift Lever 18 E Bushing Lift Lever Screw HH 20 E Pin Hitch w/lanyard 21 E Hairpin Sheet No.: Screw HH Washer Nut Lock Screw HH Screw HH Washer Flat 28 E Rod Deck Lift Nut Hex 30 E Swivel Deck Mount Washer Flat 32 E Spring Deck Support Nut Jam Washer Flat 35 E Handle 36 E Decal Deck Height 37 E Decal Deck Height 1

5 Caster And Wheel Assembly 1 E Cap Grease Locknut 3 E Washer Belleview Bearing Cone Cup Bearing, Outer 7 E Seal Grease 8 E Caster U Bolt Bar Weight 11 E Caster Wheel ASM 11: Bearing Roller, Cone 11:3 E Spacer Front Caster 11:4 E Seal Bearing 11:5 E Spacer Bearing 11:6 E Wheel & Tire ASM 11:6:1 E Tire 11:6:2 E Wheel 11:6: Bearing Roller, Cup 11: Screw HH 11: Nut Lock Ni Nut Lock Weight Bar ASM Sheet No.:3 2

6 Seat And Rear Frame Assembly 1 E Stop Park Brake 2 E Seat ASM w/armrest 2:1 E Cushion Seat 2:2 E Cushion Backrest 2:3 E Armrest RH 2:4 E Armrest LH 2:5 E Spacer Track 2:6 E Track Locking, 4 2:7 E Frame Seat Screw HH Screw HH 9 E Cable Throttle 10 E Control Choke, Push Pull Frame ASM 11:2 E Decal Battery 11:3 E Decal Motion Control 11:4 E Decal Drive Release 12 E Wheel & Tire ASM 12:1 E Tire 12:2 E Wheel Console ASM 13: Decal Control Panel 13:3 E Decal Fuel Valve 13: Decal Ear Protection 14 E Frame Seat 15 E Nut Wheel 16 E Rod Seat Holdup Screw HH Screw HH Nut Lock Nut Lock Ni Nut Lock Ni 22 E Bolt CARR Nut Hex Flange 24 E Clip 25 E Tie Plastic 26 E Knob Ball, Red Screw HH Nut Hex Flange 29 E Bumper Catcher, Grass R Clamp Screw Acorn Slot Tube Manual Decal Z252L Washer Flat 47 E Spacer Stop,Seat Sheet No.:4 3

7 Brake And Wheel Hub Assembly Sheet No.:5 1 E Bearing, Control 2 E Spring Brake 3 E Rod Brake 4 E Lever Brakepoint 5 E Shaft Brake 6 E Bracket Brake, LH 9 E Brake Band 10 E Spacer Short, Wheel 11 E Spacer Long, Wheel 12 E Bearing Side Flange 13 E Yoke Brake Linkage 14 E Pin Trunion 15 E Hub And Drum ASM 15:2 E Stud Wheel 17 E Grip Brake Lever Screw HH 19 E Pin Clevis Screw HH Fitting Grease Nut Hex Nut Hex Nut Lock Washer Lock/Sp Washer Flat Pin Cotter 28 E Pin Cotter * Not illustrated 29 E Pin Clevis 30 E Ring Retaining Washer Flat 32 E Spacer *33 E Bracket Brake, RH 4

8 Control Panel Assembly 1 E Yoke Adjustable Washer 3 E Damper Control 4 E Ball Joint 5 E Bushing Nylon Flanged 6 E Bolt Neutral Return 7 E Spring Neutral Return 8 E Bolt Shloulder 9 E Spacer 11 E Lever RH 12 E Arm Pump Control 13 E Motion Control 14 E Motion Control 15 E Linkage 16 E Bearing Side Flange 17 E Ball Joint LH Thread 18 E Arm 19 E Grip Motion Control Screw HH Screw HH Screw HH Screw HH 24 E Screw Nut Lock Ni Nut Hex * Not illustrated Nut Jam LH Nut Jam Washer Flat Washer Flat Washer Flat Pin Cotter 33 E Pin Clevis Nut Hex Flange Nut Lock Nut Hex Flange *37 E Lever LH Sheet No.:6 5

9 Hydraulic System Assembly 1 E Hose High Pressure Hydraulic Tank ASM 2:2 E Decal Hydraulic Tank, Hot Surface 3 E Filter Head 5 E Cap Hydraulic Reservior 6 E Filter Hydro 6 E Filter Winter Hydro 7 E Elbow 90 8 E Low Pressure Hose ASM 9 E Gasket Tank/Cap 10 E Elbow E Motor Wheel 11:1 E Nut Castle 11:2 E Woodruff Key 12 E Bushing Idler Pivot 13 E Spring Extension 14 E Fitting 15 E Fitting 16 E Clamp Hose 17 E Clamp Hose 18 E Elbow 19 E Elbow 20 E Elbow Sheet No.:7 21 E Adapter 22 E Hose High Pressure 24 E Low Pressure Hose ASM 25 E Low Pressure Hose ASM 26 E Hose Low Pressure 27 E Hose Low Pressure 28 E Sheave 29 E Sheave 30 E Belt 31 E Pulley Idler 32 E Hose Low Pressure 33 E Arm ASM 33:1 E Bearing Pivot 33:3 E Fitting Grease Screw HH Screw HH Screw HH 37 E Screw HH Screw HH 39 E Screw Screw Sq Hd Set Screw Sq Hd Set Washer Lock/Sp Washer Flat 6

10 Hydraulic System Assembly (Continued) Washer Flat Square Key 46 E Key Nut Lock Nut Hex Flange Screw HH 51 E Pump Hydro 56 E Clip Sheet No.:7 7

11 Idler Assembly Sheet No.: Washer 6 E Bushing Spacer 7 E Bushing Idler Pivot 9 E Bushing Idler 10 E Idler 11 E Spring Extension 12 E Idler Pulley 14 E Arm ASM 14:1 E Bearing Pivot 14:3 E Fitting Grease Screw HH Screw HH Screw HH 18 E Screw HH Nut Lock Ni Washer Flat Nut Lock 23 E Spacer Fender Washer Flat 8

12 Frame And Deck Assembly Nut Whizlock Screw HH 3 E Chain Deck Lift Fitting Grease Nut Hex Washer Lock/Sp Screw HH 8 E End Rod, Spherical Nut Hex 10 E Strut 11 E Pin Deck Strut Screw HH Nut Hex Flange Sheet No.:12 9

13 Tank And Fuel Line 1 E Clamp Gas Line Panel Control 3 E Clamp Fuel Line Cap Fuel 6 E Bushing Valve, Fuel 7 E Elbow Fuel Tank 8 E Fuel Line E Stud Tank LH Fuel Tank RH Fuel 12 E Valve Fuel Line 13 E Fuel Line 14 E Spring Fuel Tank Screw HH Screw HH Nut Lock Ni Washer Flat Washer Lock/Sp Washer Flat Decal Control Panel Shield Control Panel 23 E Screw 24 E Washer Belleview Screw HH Washer Lock/Sp 27 E Fuel Line Obtain locally. Sheet No.:13 28 E Clip Nut Hex Flange Kawasaki Fuel Filter Kawasaki Fuel Pump 10

14 Engine Assembly 1 E Washer 2 E Muffler 3 E Screw HH 4 E Spacer Grommet 5 E Strap Clutch/Brake 6 E Washer Spring, Disc 7 E Washer Disc Spring 8 E Spacer Anchor, Clutch 9 E Clutch 9:2 E Tie Plastic 10 E Sheave/Hub ASM 11 E Engine Kawasaki #FD661D Nut Hex Washer Lock/Sp Filter Bracket Mounting, Air Cleaner Washer Flat Air Cleaner ASM 18 E Clamp Hose 19 E Hose Air Cleaner 20 E Hose Inlet, Air 21 E Belt Alternator 22 E Key * Not illustrated Sheet No.:14 23 E Alternator *23:1 E Regulator Alternator *23:2 E Brushes Alternator 24 E Sheave Alternator 25 E Screw HH 26 E Key Screw HH 28 E Bracket Alternator 29 E Arm Tension, Alt Washer Flat Nut Hex Flange Washer Flat 33 E Screw HH 34 E Spacer Screw HH Nut Eslok 37 E Screw HH 38 E Elbow Screw HH 40 E Nipple 41 E Grommet Nut Lock Ni 43 E Elbow Street Screw HH 45 E Spacer Engine 11

15 Engine Assembly (Continued) Radiator Trim Plate ASM 1: Decal Hot Surface 2 E Cap Radiator 3 E Radiator Horizontal Mount Screw HH Washer Flat Fan Mounting Plate ASM 6:2 E Decal Fan, Radiator 7 E Screw Hswh Machine 8 E Washer Flat 9 E Nut HH, Nyloc 10 E Fan ASM High Profile, 12 Inch 11 E Clamp Hose 12 E Hose Inlet, Radiator 13 E Hose Return, Radiator 14 E Cap Tank, Overflow 15 E Tank Overflow 16 E Hose 17 E Elbow 90 Degree 18 E Bushing Valve, Fuel Sheet No.:15 19 E Bracket Bottle Screw HH 21 E Tie Plastic 22 E Hose 23 E Extension Crankshaft Washer Lock/Sp 25 E Nut Hex 26 E Fan Cooling, Pump Washer Flat 28 E Screw HSH 29 E Shroud Cooling Fan, Pump Nut Lock Washer Flat 32 E Screw 33 E Shield LH 34 E Shield RH Screw HH Nut Hex Flange 12

16 Rear Hood Assembly Sheet No.:16 1 E Screen Intake, Radiator 2 E Screw HSBH Washer Flat Nut Lock 5 E Hood Engine Screw HH Nut Hex Flange Screw HH 16 E Angle Trim, Radiator 17 E Angle Trim, Radiator 18 E Angle Trim, Radiator 19 E Angle Trim, Radiator 20 E Seal Trim 21 E Seal Trim 23 E Latch Rubber 24 E Rivet Nut Lock 30 E Bumper Screw HH 39 E Decal Belt, Pump 40 E Radiator Brace ASM, LH 41 E Radiator Brace ASM, RH 42 E Crossbar 43 E Deflector Air 44 E Rivet Pop 45 E Screw Tapping 46 E Plenum Intake, Air 47 E Shield & Decal ASM 47:1 E Decal Drive, Belt 47:2 E Decal Guard 47:3 E Decal Important Screw HH 49 E Washer Flat 50 E Nut Whizlock Decal Z Master Liquid Cooled 13

17 Rear Bumper Assembly 2 E Screw HSBH Washer Flat Nut Lock Screw HH Washer Flat Nut Lock Ni 9 E Plate Hinge, Hood 10 E Shackle Hinge ASM Nut Hex Flange Screw HH 13 E Pin Clevis Washer Flat 15 E Pin Hair Cotter 22 E Plate Mount, Radiator 24 E Rivet Screw HH 26 E Rear Radiator Mount ASM 27 E Bumper Rear Screw HH Nut Lock 32 E Rib Top 33 E Rib Bottom 34 E Bar Hook, Latch Sheet No.:17 35 E Keeper Latch, Rubber 36 E Bar Frame, Radiator Mount Screw HH 39 E Plate Mount, Radiator 14

18 Electrical Assembly 1 E Strap Battery Hold Down 2 E Battery 12v 3 E Wingnut Nyloc 4 E Wire Ground 5 E Insulator Battery 6 E Cap Insulator, Alternator 7 E Screw HH Washer Flat Nut Hex Flange 10 E Spring Switch, Seat 11 E Spring Mount Screw HH Nut Hex Flange 14 E Screw HH 15 E Switch Seat 16 E Actuator Switch, Seat 17 E Screw 18 E Plate Tapped 19 E Fuse Blade Type 20 Amp 20 E Switch Drive Lever 21 E Tie Plastic Sheet No.:18 22 E Module Interlock, Ignition 23 E Clip 24 E Screw 25 E Switch Ignition 26 E Meter Engine Hours 27 E Switch PTO 28 E Clip Loom 29 E Switch Brake 30 E Harness Wiring, Toro 31 E Tie Plastic 32 E Insulator Solenoid 33 E Switch Fan, Thermal 34 E Sender Unit Temperature 35 E Cable Battery 36 E Tie Plastic 37 E Bolt Battery Hold Down 38 E Fuse 30 Amp 39 E Tab 40 E Washer Sender Gasket, Aluminum Nut Lock Washer Lock/Sp Nut Hex 15

19 Electrical Assembly (Continued) 44 E Relay 45 E Gauge Voltmeter 46 E Gauge Temperature Key Ignition w/shield Sheet No.:18 16

20 Deck, Wheels And Deflector Assembly Deck ASM 1: Decal Danger 1: Decal Gage Wheel 1: Decal Danger 1: Decal Danger 1: Decal Belt Routing 1: Decal Made In USA 1: Decal Cover Missing 1: Decal Blade Bolt Torque Gage Wheel Spacer Wheel 7 E Washer Swivel Nut Lock LH Cover ASM 9: Decal Danger RH Cover ASM 10: Decal Danger Screw HH Washer Decal SFS Decal 62 Sheet No.:32 17

21 Deck And Pulleys Assembly Bracket Hinge Screw HH Spring Belt Guide Nut Lock Deflector ASM 7: Decal Danger Nut Lock Screw HH Washer Flat Nut Flange Lock Screw HWH Clamp Slotted Flangebolt Blade 17 E Washer Spring Blade Washer Flat Nut Flange Lock Spindle Housing ASM 21: Shaft Spindle 21: Fitting Grease 21: Bearing ASM 21: Spacer Bearing, Spindle 21: Seal Oil 21: Spindle Sheet No.:33 21: Pulley & Hub 21: Nut Jam 21: Washer Pinion Spindle Housing ASM 22: Fitting Grease 22: Nut Jam 22: Washer Axle 22: Pulley & Hub ASM 22: Spindle 22: Bearing ASM 22: Seal Oil 22: Spacer Bearing, Spindle 22: Shaft Spindle 22: Flangebolt Blade Screw CARR Screw CARR Cap Plunger Rod 18

22 Deck, Belts And Idler Arm Assembly Idler Pulley Washer Flat Nut Lock Ni Washer Flat Idler Socket & Bushing ASM Bushing Pulley Screw HH Square Key Nut Lock Plate Idler, LH Nut Lock Ni V Belt V Belt Deck Drive Guide Belt Screw CARR Washer Flat Nut Lock Ni Front Baffle LH Front Baffle RH Nut Hex Flange Screw HHF Sheet No.:34 19

23 Air Filter/Muffler Kawasaki FD661D S H 1 Bracket Gasket G Nut Hex F Washer 20

24 Fuel Tank/Fuel Valve Kawasaki FD661D S Filter Fuel Pump Fuel 21

25 Piston/Crankshaft Kawasaki FD661D S Piston Engine Pin Piston Ring Set Piston AR Ring Set Piston L, AR Piston Engine L, Rod Assy Connecting 13251A AR Rod Assy Connecting, U/S= Crankshaft Assy Gear Spur Bolt Ring Snap A Pin Dowel 22

26 Cylinder/Crankcase Kawasaki FD661D S03 23

27 Cylinder/Crankcase Kawasaki FD661D S Gasket Head Head Comp Cylinder 11008A Head Comp Cylinder Gasket Case Rocker 11022A Case Rocker Gasket 11060A Gasket, Rocker Case 11060B Gasket, Crankcase Cover Plate Cover Valve H 1 Pipe, Oil Guage Cover Crankcase Crankcase Comp Joint Stud Screw Pin 92043A Pin Seal Oil 92049A Seal Oil Bearing Plane Collar Bolt,8x Clamp Tube B Bolt Flanged 130A 130B Bolt Flanged 130B 130C Bolt Flanged 130C 130G Bolt Flanged 130D 130T Bolt Flanged B O Ring 24

28 Valve/Camshaft Kawasaki FD661D S03 25

29 Valve/Camshaft Kawasaki FD661D S Valve Intake Valve Exhaust Retainer Valve Spring Collet Arm Rocker Shaft Rocker Tappet Camshaft Valve Rod Push Retainer Spring Spring Engine Valve Screw Nut Seal Oil J Circlip 26

30 Lubrication Equipment Kawasaki FD661D S03 27

31 Lubrication Equipment Kawasaki FD661D S Gasket,Drain Plug Shaft Oil Pump Plate Cover,Oil Pump Cap Oil Filler Rotor Pump,In 16154A Rotor Pump,Out Filter Oil 49065A Filter Oil Guage Gear Spur Pin Ring O Plug,Drain 92066A Plug Spring B Bolt Flanged B Screw Pan A Ball Steel B O Ring 28

32 Cooling Equipment Kawasaki FD661D S03 29

33 Cooling Equipment Kawasaki FD661D S H 1 Bracket Gasket,Thermostat Cover 11060A Gasket,Pump Case 11060B Gasket,Pump Cover Shaft,Impeller Cover, Thermostat Cover Pump Hose Cooling, 7.5x13.5x Pump Water Thermostat Seal Mechanical Gear Spur Impeller Case Pump Clamp Pin Seal Oil Bolt,6x A Bolt,6x Washer B Bolt Flanged 130A 130T Bolt Flanged 130B 130T Bolt Flanged 130C 130T Bolt Flanged 130D 130T Bolt Flanged G Bolt Stud A Pin Dowel B O Ring 30

34 Electric Equipment Kawasaki FD661D S03 31

35 Electric Equipment Kawasaki FD661D S Gasket H 1 Bracket Bracket Igniter Coil Ignition Cap Spark Plug Flywheel Assy Harness 26030A Harness Switch Relay Coil Pulsing Bolt Nut Washer Plug Spark,BMR6A (NGK), Solid Band 92072A Band 92072B Band B Bolt Flanged 130A 130B Bolt Flanged 130B 130B Bolt Flanged B Screw Pan Wsp Cros A Key Woodruff 32

36 Control Equipment Kawasaki FD661D S03 33

37 Control Equipment Kawasaki FD661D S Link Choke Link Arm Pivot Spring Governor Sleeve Arm Governor Governor Assy Panel Comp Control Bolt Screw,5x Nut Washer,6x19x Spacer Clamp Collar,6.2x10x A Collar,6x13x B Collar 92143C Collar,6.8x10x Spring Spring 92145A Spring Bolt,5x Washer B Bolt Flanged B Bolt Flanged 180A 180B Bolt Upset Ws B Nut Hex B Nut Hex B Washer Plain 34

38 Carburetor Kawasaki FD661 S03 35

39 Carburetor Kawasaki FD661 S Cap Gasket 11060A Gasket 11060B Gasket,Intake Manifold 11060C Gasket,Intake Manifold 11060D Gasket,Carburetor Carburetor Assy Cap Chamber Screw Pilot Air Valve Throttle Valve Float Float Jet Air 16035A Jet Air Shaft Carburetor, Choke 16041A Shaft Carburetor Valve,Choke Solenoid Stopper Adapter Manifold Intake Stud Screw,3x A Screw 92009B Screw 92009C Screw 92009D Screw Nut Pin Ring O,49.4mm Jet Main,# Jet Pilot,# Seal 92093A Seal Collar 92143A Collar Spring 92144A Spring 92144B Spring Clamp B Bolt Flanged 130A 130B Bolt Flanged B Screw Pan Wsp 36

40 Starter Kawasaki FD661D S Clutch Assy Holder,Brush Lever,Shift Cover Insulator Cover Assy 16146A Cover Assy Brush Spring Brush Armature Starter Electric Switch Stopper Bolt Nut 92015A Nut Ring Snap B Bolt Flanged B Nut Hex Small F Washer Spring 37

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