4700 D Groundsmaster Traction Unit

Transcrição

1 Form No REV A 4700 D Groundsmaster Traction Unit Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2002 All Rights Reserved

2 Contents Page Page Hood Screen and Bumper Assembly Hydraulic Lift Line Assembly Steering Tower Assembly Lift Valve and Counter Balance Assembly Traction and Brake Pedal Assembly Manifold Assembly No Control Console Assembly Spool Valve Assembly No Hydraulic Filter and ReservoirAssembly Rear Axle Assembly No Fuel Tank and Filter Assembly Bevel Pinion Shaft Assembly Front Drive and Brake Assembly Rear Axle Assembly No (Continued) Planetary Assembly No Differential Assembly LH Brake Assembly No Rear Axle Assembly No (Continued) Piston Motor Assembly No Axle Support Assembly RH Brake Assembly No Rear Axle Assembly No (Continued) Manifold Mounting and Fitting Assembly Bevel Gear Case Assembly Hydraulic Pump Assembly Rear Axle Assembly No (Continued) Triple Pump Assembly No Bevel Gear Shaft Assembly Piston Pump Assembly No Rear Axle Assembly No (Continued) Control Assembly No Axle Case Assembly Radiator Assembly Rear Axle Assembly No (Continued) Axle Assembly Fan and Solenoid Assembly Electrical Schematic Engine Installation Assembly Hydraulic Schematic Air Cleaner Assembly No Crankcase Assembly Rear Axle Assembly Oil Pan Assembly Cylinder Assembly No Cylinder Head Assembly Piston Motor Assembly No Gear Case Assembly Coupler Spacer and Adapter Plate Assembly.. 31 Head Cover Assembly Battery Installation Assembly Oil Filter Assembly Water and Fuel Filter Assembly No Dipstick and Guide Assembly Front Lift Arm Assembly Oil Pump Assembly No. 4 and 5 Lift Cylinder Assembly No Breather Assembly No. 1 Lift Cylinder Assembly No Main Bearing Case Lift Lever Assembly Camshaft and Idler Gear Shaft Assembly No. 2 and 3 Lift Arm Assembly Piston and Crankshaft Assembly No. 2 and 3 Lift Cylinder Assembly Flywheel Assembly No Fuel Camshaft and Governor Shaft Assembly. 83 Hose Installation Assembly Engine Stop Lever Assembly No. 1, 4 and 5 Hose Installation Assembly Injection Pump Assembly Hydraulic Motor Assembly No Injection Pump Component Parts Assembly No. 6 and 7 Hose Instalation Assembly Governor Assembly No. 6 and 7 Lift Arm Assembly Speed Control Plate Assembly Hydraulic Cylinder Assembly No Nozzle Holder and Glow Plug Assembly Roll Over Protection System and Fuel Filter Frame Assembly Alternator and Pulley Assembly Front Frame Assembly No Alternator Component Parts Assembly Roller Support and Access Panel Assembly Starter Assembly Cutting Manifold Assembly Starter Component Parts Assembly Manifold Assembly No Oil Switch / Thermometer and Plug Assembly Wheel Drive Manifold and Filter Assembly.. 51 Water Flange and Thermostat Assembly Filter Manifold Assembly No Water Pump Assembly Wheel Drive Manifold Assembly No Water Pipe Assembly Hydraulic Traction Line Assembly Fan Assembly Hydraulic Mow Line Assembly Valve and Rocker Arm Assembly Hydraulic Steering Line Assembly Inlet Manifold Assembly

3 Contents (Continued) Page Page Exhaust Manifold Assembly Muffler Gasket and Glow Controller Turbo Charger Assembly Operators Manual Oil Pipe (Turbo Charger) Assembly Gasket Kit Oil Cooler Assembly Accessories Model / Model / 27in Contour Plus Replacement Deck Milsco Seat Kit Mulching Kit for the 27in Rotary Cutting Unit Armrest Kit Standard Suspension Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 3

4 : Hood Screen and Bumper Assembly Tube Hood Frame, LH Tube Front, Hood Shroud Front Divider Shroud Pin Hair Screen ASM Decal Hood Washer Flat Nut Lock, NI Rivet Pop Cover Tube, RH Nut Lock, NI Screw HH Screw HH RH Support ASM Nut Flange Screw HH Tube Hood Frame, RH LH Support ASM Tube Rear, Hood Screw HHF Hood Receiver ASM Cover Tube, LH Screw HH Sheet No.: Weight Bumper Rear Bumper ASM Bumper Rubber Nut HF Clamp Weight, Bumper Nut Lock, NI Screw HH Retainer Hood Receiver Washer Spring Spacer Hood Receiver Stop Axle Washer Flat Flex Draw Latch ASM 40: Keeper Rivet Pop Screw HH Screw HH Latch Draw Pin Lock Decal Warning Plate Latch Seal Foam Seal Foam 4

5 : Hood Screen and Bumper Assembly Seal Foam Plate Logo, Toro Nut Tinnerman Decal Toro Logo, 10.96x Washer Back Seal Foam Rivet Pop Rivet Sheet No.:2 5

6 3: : : : :2 Steering Tower Assembly Decal Toro Nut Hex Wheel Steering 3: Cover Wheel, Steering Knob Cover Dust Screw HHF Disc Friction Pin Cotter Cable Pedal Washer Flat Nut Lock, NI Washer Spring Tube Convoluted Bracket Lever Column Steering Valve Steering Lamp Warning Lamp Warning Knob Lever Bracket Column, Steering Screw HHF Spring Compression Sheet No.: Screw HHF Washer Flat Washer Lock/Ext Pin Cotter Rod ASM Decal Toro Cover Tower Pin Cotter Washer Flat Rack ASM Fitting HYD, Straight 36: O Ring 36: O Ring Switch Proximity Plate Switch, Neutral Bolt CARR Washer Flat Nut Lock Screw Special Washer Flat Plate Instrument Pin Spring Key Switch ASM 49: Washer Lock, Internal 49: Nut HH Key Ignition 6

7 3: : : : :2 Steering Tower Assembly Decal Tower Sheet No.:3 7

8 Steering Valve Assembly No Seal Kit 2 1 Housing Centering Spring Kit 4 1 Spool Ring Retaining Pin 7 1 Sleeve Bearing Kit Screw Cap Cap End Gerotor Spacer Drive Plate Wear Plug ASM Valve Relief 1 11 T 3795 Sheet No.:A1 Not serviced separately 8

9 : : Traction and Brake Pedal Assembly Screw HWH Pad Pedal, Reverse Pedal Traction Pin Spring Pad Pedal, Forward Pedal Forward Screw HH Washer Flat Nut Jam Bearing End, Rod Pin Roll Nut HF Bearing Mount, Flange Washer Flat Pin Cotter Screw HH Rod Control, Pump Hub Pivot, Traction Shaft Spring Nut Lock, NI Pin Roll Bracket Spring Retainer Spring Spring Washer Flat * Not illustrated Sheet No.: Pin Pivot, Brake Washer Flat Pedal Brake, RH 28: Bushing 28: Fitting Grease Pedal Brake, LH Pin Spring Pin Clevis LH Brake Cable ASM * RH Brake Cable ASM Pin Latch, Brake Pin Spring Pin Cotter Tie Cable Footpad Brake Screw HH Screw HHF Spacer Nut Lock, NI Screw Handle 9

10 Throttle and Seat Frame Assembly Screw HH Plate Seat Strip Foam Bracket Latch, Seat Nut Flange Latch Seat Knob Lever Throttle Nut Lock, NI Pin Hair Washer Flat Washer Flat Rod Seat Washer Friction Nut Lock, NI Joint Ball Pin Cotter Washer Frame Seat Pin Hair Shaft Pivot, Seat Cable Throttle Bracket Cable, Throttle Spring Idler, Clutch Sheet No.: Decal Quick Reference Harness Wire, Seat Switch R Clamp Belt Seat Clamp R Screw HH Washer Lock Washer Flat Nut Lock, NI Tube Manual * Tie Cable * Not illustrated 10

11 :3 14:1 14: :1 20: Control Console Assembly Screw Wing Head Cover Console Screw HHF Screw HWH Relay Panel Relay Screw PPH Harness Wire Console Screw HHF Nut Insert Recepticle Clip On Support Cover Nut HF Gauge Temperature 14: Washer Lock, Internal 14: Nut Hex 14: Bulb And Lamp ASM Screw HH Hourmeter Switch Dash Decal Console, Ce Decal Console Capacitor 20: Screw Sheet No.:6 20: Washer Lock, Internal Clamp Plastic Rivet Pop Cap Point Power Screw HHF Panel Dash, Rear Controller Glow Nut HF Nut Lock Panel Dash, Front Module Deck Control Screw PPH Nut Lock Screw HH Bracket Latch, RH Plate Latch, Ce Bracket Latch, LH Decal Lever Lock, Ce Decal Module, Deck Nut Lock, NI 11

12 :2 7:1 8:1 10: : : Hydraulic Filter and ReservoirAssembly Plug Plastic O Ring Dipstick Breather Air Adapter Breather Tank Hydraulic Fitting HYD 7: O Ring 7: O Ring Strainer Tank 8: O Ring Clamp Fitting HYD, Tee 10: O Ring 10: O Ring Grommet Mount, Tank Washer Screw HHF Filter Screen Sheet No.:7 12

13 :4 5 10: Fuel Tank and Filter Assembly Fitting Suction Clamp Line, Fuel Hose Fuel Fitting Return Hose Fuel Cap Fuel Bushing Fuel Tank ASM 10: Clamp Hose 10: Draincock 10: Gauge Fuel Level 10: Grommet Grommet Mount, Tank Washer Screw HH Filter Fuel Pump Fuel, Electric R Clamp Screw HWH Clamp R Hose Fuel Hose Fuel Clamp Hose 10:1 10:2 Sheet No.:8 13

14 :2 20:2 22:2 20: : :2 22:1 16: : :1 16: :2 12: Front Drive and Brake Assembly Screw HHF Shaft Splined, Brake Planetary ASM 4 2 Wheel & Tire ASM 4: Tire 4: Rim 4: Stem Valve Nut Lug Ring Retaining, Int Plate Spring Spring Compression Nut Jam LH Brake ASM Screw HHF Plug Hex, Hollow 12: O Ring Motor Piston Washer Flat Screw HH Fitting HYD, 90 16: O Ring 16: O Ring Elbow 90 17: O Ring 17: O Ring O Ring Not serviced separately :1 4:2 4:3 5 Sheet No.: RH Brake ASM Fitting HYD, Tee 20: O Ring 20: O Ring Fitting HYD, Straight 21: O Ring 21: O Ring 22 2 Fitting 45 22: O Ring 22: O Ring 14

15 30: :3 29:2 29:7 29: : :4 18:1 Planetary Assembly No Spindle Seal Boot Bearing Cone Bearing Cup Stud Wheel Bolt Socket Head Washer Lock/Sp 9 1 Housing Pin Dowel Bearing Cup Bearing Cone Gear Ring Ring Retaining Plug 18: O Ring Cap End Plug Thrust Washer Thrust Ring Retaining Gear Primary Shaft Drive Primary Carrier ASM Gear Secondary Secondary Carrier ASM Part Kit Not serviced separately * Not illustrated Sheet No.:A2 29:1 1 Ring Snap 29:2 1 Shim Bearing, 2.9mm 29:3 1 Shim Bearing, 2.8mm 29:4 1 Shim Bearing, 2.7mm 29:5 1 Shim Bearing, 2.6mm 29:6 1 Shim Bearing, 2.5mm 29:7 1 Shim Bearing, 2.4mm * Seal Kit 30:1 1 O Ring, Flange Cap 30:2 1 Seal Oil 30:3 2 O Ring, End Cap 30:4 2 O Ring, Plug 15

16 : LH Brake Assembly No Seal Rod Pull Pin Clevis Link Pin Hitch Disc Stationary Disc Rotating Ring Retaining Gasket Actuator Rotating Spring Extension Ball Plug 14: O Ring T 3760 Sheet No.:A3 16

17 Piston Motor Assembly No Shaft Drive, Splined Backplate ASM 2:1 3 Pin Dowel 2:2 1 Pin Dowel 2:3 1 Bearing Needle 3 1 Housing Rotating Kit Insert Plate, Cam Ring Capscrew Washer Seal Shaft Ring Retaining Race O Ring Plate Valve Bearing Thrust Plug HYD 15: O Ring Bearing Needle T 3877 Sheet No.:A4 Not serviced separately 17

18 : RH Brake Assembly No Seal Rod Pull Pin Clevis Link Pin Hitch Disc Stationary Disc Rotating Ring Retaining Gasket Actuator Rotating Spring Extension Ball Plug 14: O Ring T 3759 Sheet No.:A5 18

19 :1 8 7: :2 7:2 25 8: : : : Manifold Mounting and Fitting Assembly Screw HH Bracket Filter Mount Screw Screw HHF Bracket Valve Mount Nut HF Fitting 7: O Ring 7: O Ring Oil Filter ASM 8: Element Filter Bracket Filter Valve Screw HHF Screw HHF Screw HH Bracket Valve Mount Nut HF Screw HH Support Tube Screw CARR Fitting HYD, Straight 19: O Ring 19: O Ring Plug 20: O Ring Manifold Junction, Lift * Not illustrated 15 Sheet No.: Clamp R Harness Wire, Main Washer Flat * Tie Cable 19

20 3 3: :1 4 3: :1 22: :2 13: : :1 11:1 12: : :2 12 5:5 5:7 5: :2 5:4 Hydraulic Pump Assembly Washer Flat Screw HH Fitting HYD, 90 3: O Ring 3: O Ring Fitting Tee, HYD 4: O Ring Pump ASM 5: Triple Pump ASM 5: Piston Pump ASM 5: Coupler 5: Screw HH 5: Washer 5: O Ring 5: Spacer Fitting Quick 6: O Ring Cap Dust, Yellow Fitting HYD, 90 8: O Ring Clamp Fitting HYD, 90 10: O Ring Fitting HYD, Straight 11: O Ring 11: O Ring 5:1 5:3 5: Fitting HYD, Tee 12: O Ring 12: O Ring Fitting HYD, 90 13: O Ring 13: O Ring Hose Suction Hose Suction Harness Wire Hose ASM Hose ASM Hose ASM Hose ASM Fitting 22: O Ring 22: O Ring Sheet No.:11 20

21 Triple Pump Assembly No Front Plate ASM 2 1 Back Plate ASM 3 1 Body 4 1 Body 5 1 Drive Gear ASM 6 1 Gear Idler 7 1 Gear Idler 8 3 Gasket Backup 9 3 Plate Wear 10 3 Seal Pressure, Balance Seal Shaft Washer Capscrew O Ring 15 1 Plate Adaptor 26 1 Key 28 1 Body 29 1 Gear Idler 44 1 Gear 45 1 Key 48 1 Plate Adaptor 49 1 Gear Washer Copper Plug 53:1 1 O Ring Not serviced separately T 3880 Sheet No.:A Plug Valve Proportional 65 1 Plate Thrust Seal Kit 21

22 Piston Pump Assembly No Nut Ring Retaining Ring Retaining Washer Seal Screw HSH Rotating Kit ASM Servo Piston ASM Follower Piston Plate Cover 12 2 Gasket Plate, Cover 14 1 Gasket Housing 16 1 Gasket Plate Cover Camplate ASM Race Thrust Bearing Thrust Valve Relief 21:1 1 O Ring Valve Relief 22:1 1 O Ring Screw HH Screw HSH Plate Valve Housing ASM Backplate ASM Shaft Drive Not serviced separately T 3881 Sheet No.:A Nut Hex Washer Lock Washer Seal Shaft Arm Control Control ASM Orifice Control,.036 Dia Orifice Control,.028 Dia Valve Bypass 57:1 1 O Ring Washer Washer Flat Seal Kit 22

23 Control Assembly No Plug 3 1 Ring Retaining 4 2 Retainer Spring 5 1 Spring 6 1 Valve Spool 7 1 Housing Control 8 1 Shaft Input 12 1 Adaptor 13 1 Ball 14 1 Pin Switch Safety, Neutral 17 1 Screw Set 18 1 Screw Set 19 1 Pin 20 1 Ring Retaining 21 1 Link 22 1 Pin Dowel 23 1 Crank Bell 24 1 Screw Set Seal Kit 25:1 1 O Ring 25:2 1 O Ring 25:3 1 Seal Wiper 25:4 1 O Ring 25:5 1 O Ring T 2119 Sheet No.:A8 Not serviced separately 23

24 :2 38 1:2 1: :1 Radiator Assembly Fitting 90 1: O Ring 1: O Ring Cooler Oil Nut HHF Bracket Radiator, ASM 4: Decal Warning Seal Bulb Hose Cleaner, Air Bracket Hood Seal Radiator Hose Fuel Clamp Hose Cap Radiator Shroud Radiator Clamp Hose Radiator Nut Flange, NI Bracket Tank Washer Flat Screw HHF Reservior Coolant 19: Cap Reservoir Screw HHF Nut Flange 21 Sheet No.: Cover Bottom Screw HHF Bolt Head Spacer Plate Oil Cooler Mount Clamp Oil Cooler Washer Flat Screw HH Wire Form Clamp Screw HH Washer Bracket Oil Cooler, Top Decal Fluid, Starting Seal Foam Seal Foam Seal Bulb Seal Bulb Decal Radiator 24

25 :11 12:9 12:7 12: :9 12:10 Fan and Solenoid Assembly Screw HH Washer Lock Fan Screw HH Adapter Fan Sender Temperature Clutch Fan Joint Ball Washer Flat Nut Lock, NI Support Cable Solenoid Kit 12: Screw HH 12: Screw HH 12: Washer Spring 12: Nut Hex 12: Washer Flat 12: Pin Cotter 12:8 Sheet No.:13 25

26 Engine Installation Assembly Muffler Turbo Screw HHF Screw HHF Clamp Column, Steering Pipe Exhaust Nut HF Nut Lock, NI Washer Flat Screw HH Hanger Rubber Spacer RH Mount ASM Screw HH Mount Engine, RH Engine Turbo, Kubota Screw HHF Rubber Support, Engine Nut Flange, NI Washer Rebound Mount Engine, LH Washer Lock, Spring Screw HH Washer Lock Bolt * Not illustrated Sheet No.: Strap Cleaner, Air Screw HH Indicator *27: Indicator Adapter ASM Cleaner Air Clamp Hose Clamp Hose LH Mount ASM Bracket Mounting Clamp Hose Hose Cleaner, Air Harness Wire, Fusible Link Harness Wire, Engine Clamp Worm Hose Breather Hose Female, Barbed Fitting Cock, Drain Gasket Muffler J Clip Screw TAP 26

27 Air Cleaner Assembly No Valve Vacuator 2 1 Plug Pipe Cover ASM 4 1 Marking 5 1 Body ASM Element ASM Element ASM T 3770 Sheet No.:A9 Not serviced separately 27

28 22 1:4 1:3 1 1:1 2 1:6 3:2 2 1:5 1:3 1: : : :1 7 7: :1 8: : :2 18: : :3 Rear Axle Assembly Steering Cylinder ASM 1: Joint Ball 1: Joint Ball 1: Ring Retaining, Ext 1: Fitting Grease 1: Fitting Grease 1:6 1 Hydraulic Cylinder ASM Spacer Joint, Ball Fitting HYD, 90 3: O Ring 3: O Ring Bearing Needle, Roller Ring Snap, Ext Ring Snap, Ext Fitting Straight 7: O Ring 7: O Ring Elbow 90 8: O Ring 8: O Ring Screw HH Washer Flat Motor Piston O Ring Not serviced separately 17 Sheet No.: Pinion 27t Gear 45t Fitting HYD, Straight 15: O Ring 15: O Ring Nut Lug 18 2 Tire & Wheel ASM 18: Stem Valve 18: Tire 18: Wheel Pin Cotter Nut SHH Washer Axle Drive Axle ASM Spacer Joint, Ball Plug Hex, Hollow 25: O Ring Pin Stop Pin Axle, Pivot Washer Thrust Washer Thrust Nut Lock NI Fitting Grease Washer Lock Screw HH 28

29 Cylinder Assembly No Butt And Tube ASM Piston And Rod ASM Piston Gland Locknut Kit Seal T 3888 Sheet No.:B1 29

30 Piston Motor Assembly No Shaft Drive Backplate 2:1 3 Pin Dowel 2:2 1 Pin Dowel 2:3 1 Bearing Needle 3 1 Housing Rotating Kit Insert Plate, Cam Ring Capscrew Bearing Needle Spacer Ring Retaining Plate Valve Race O Ring Bearing Thrust T 3878 Sheet No.:B2 Not serviced separately 30

31 Coupler Spacer and Adapter Plate Assembly Bolt Washer Lock/Ext Washer Lock, Spring Washer Lock/Ext Screw HH Plate Adapter Pin Plate Dowel Spacer Coupling Bolt Shoulder Coupling Spring Washer Lock Screw HH Screw HH Sheet No.:16 31

32 Battery Installation Assembly Sheet No.: Pad Foam Cable Battery, Negative Cable Battery, Positive Battery Box Battery Bracket Battery Support Relay Screw HH Nut Flange Screw Nut Bracket L Screw HHF Nut Lock, NI Screw HH Screw HH Tray Battery Screw HHF Nut HF Battery Support ASM A/C Bracket ASM Filter Water/Fuel Plug Pipe Fitting Hose Fuel Clamp Hose Clamp Decal Battery Decal Danger Strap Battery Washer Flat J Clip Screw HH 32

33 Water and Fuel Filter Assembly No Head Filter Element On, Spin O Ring Base, Filter Base Filter Plug Base, Filter O Ring O Ring Plug Head, Filter Drain Valve ASM Plug Pipe T 3330 Sheet No.:B3 33

34 35:3 Sheet No.:18 35: : : :3 27 3: Front Lift Arm Assembly Nut Lock, NI Nut Flange, NI No. 1 Lift Arm ASM 3: Fitting Grease 3: Bushing Flange Cylinder Pin ASM Screw Fitting HYD, 90 6: O Ring 6: O Ring Screw HH Cylinder Lift #4, Cylinder Lift # Washer Thrust Nut Lock NI Pin Pivot Pin Roll, Slotted Pin Cylinder Nut Flange, NI Screw HWH Plate Skid No. 5 Lift Arm ASM No. 4 Lift Arm ASM 18: Fitting Grease 18: Bushing Flange Screw HH * Not illustrated : : : Shaft Pin Lynch Washer Thrust Bolt CARR Bracket Switch Switch Proximity Plate Switch, Neutral Nut Keps Bracket Support, Bumper Bumper Axle, Rear Nut Lock Bracket Bumper, No Front Carrier Frame ASM Carrier Frame ASM 35: Bushing 35: Fitting Grease Foot Guard ASM Screw HHF Washer Hardened Bushing Carrier Spacer Nut Flange * Tie Cable * Tie Cable 34

35 No. 4 and 5 Lift Cylinder Assembly No Locknut Kit Seal 2:1 2 O Ring 2:2 1 O Ring 2:3 2 O Ring, Backup 2:4 1 T Seal 2:5 2 Seal Rod 2:6 2 Seal Dust Sheet No.:B4 Not serviced separately 35

36 No. 1 Lift Cylinder Assembly No Locknut Kit Seal 2:1 2 O Ring 2:2 1 O Ring 2:3 2 O Ring, Backup 2:4 1 T Seal 2:5 2 Seal Rod 2:6 2 Seal Dust Sheet No.:B5 Not serviced separately 36

37 Lift Lever Assembly Nut Flange, NI Plate Switch Screw HHF Switch Proximity Screw Forming, Thread Pin Cotter Knob Control Right Lever ASM Center Lever ASM Left Lever ASM Link Levers, Valve Spacer Valve Support ASM Screw HH Spring Extension Washer Curved Nut Lock, NI Nut Insert Sheet No.:19 37

38 5 4 3: : : :3 13: :2 13: , : :2 No. 2 and 3 Lift Arm Assembly Nut HF Bracket Bulkhead Fitting Tee, HYD 3: O Ring Screw HHF Nut Lock Pin Roll, Slotted Pin Pivot Bumper Axle, Rear Washer Thrust Washer Rebound Shaft C/U, Pivot No. 2 Lift Arm ASM 12: Fitting Grease 12: Bushing Flange No. 3 Lift Arm ASM 13: Fitting Grease 13: Bushing Flange Nut Flange, NI Ring Retaining Cylinder Lift #2, Fitting Lube, Nut Lock NI Fitting HYD, Straight 19: O Ring 19: O Ring 12:3, 13:3 Sheet No.: Pin Cylinder Washer Thrust Screw Cylinder Pin ASM Screw HH Fitting HYD, 90 25: O Ring 25: O Ring Screw HH Stop Rotation, No. 2 & Screw 38

39 No. 2 and 3 Lift Cylinder Assembly No Locknut Kit Seal 2:1 2 O Ring 2:2 1 O Ring 2:3 2 O Ring, Backup 2:4 1 T Seal 2:5 2 Seal Rod 2:6 2 Seal Dust Sheet No.:B8 Not serviced separately 39

40 Sheet No.: Hose ASM Hose ASM Hose Installation Assembly 40

41 8, 8:1 7, 7:1 8, 8:1 7, 7: , 6: No. 1, 4 and 5 Hose Installation Assembly Hose ASM Hose ASM Hose ASM Hose ASM Hose ASM Hose ASM 6: O Ring Hose ASM 7: O Ring Hose ASM 8: O Ring Motor HYD Washer Flat Screw HSH 2 Sheet No.:22 41

42 2:2 2:1 2:5 1 2:3 4 2: :4 3:3 8 3:1 2:6 3:2 3: Hydraulic Motor Assembly No Flange Seal Kit 2:1 1 Ring Retaining 2:2 1 Seal Shaft 2:3 2 Seal 2:4 2 O Ring 2:5 1 Seal Shaft 2:6 2 O Ring Relief Valve Kit 3:1 1 Cap Rv 3:2 1 O Ring 3:3 1 Spring 3:4 1 Poppet 3:5 1 Seat Rv 4 2 Block Bushing 5 4 Pin Dowel 6 1 Housing 7 1 Gear Drive 8 1 Gear Idler 9 1 Block Valve 10 4 Bolt Sheet No.:B9 Not serviced separately 42

43 Sheet No.:23 No. 6 and 7 Hose Instalation Assembly Hose ASM Hose ASM Hose ASM Hose ASM 43

44 : : :2 21: : No. 6 and 7 Lift Arm Assembly Ring Retaining Washer Flat Screw HH Fitting HYD, 90 4: O Ring 4: O Ring Cylinder Lift #6, Roller Plastic Nut Lock NI Fitting Grease Link Rear Link Left Screw CARR Plate Switch, Neutral Bracket Switch Bolt CARR Washer Thrust Screw HH Nut Keps Switch Proximity Nut Lock NI Washer Thrust No. 7 Lift Arm ASM No. 6 Lift Arm ASM 21: Fitting Grease 21: Bushing Flange * Not illustrated Sheet No.: Pin Carrier, Pivot Spring Compression Washer Thrust Washer Flat Nut Lock NI Pin Pin Pivot Pin Roll, Slotted No. 6 Support Arm ASM No. 7 Support Arm ASM Nut HF Bushing Link ASM Fitting Grease Screw TAP Clamp R Harness Wire Actuator Switch * Tie Cable 44

45 Hydraulic Cylinder Assembly No Locknut Kit Seal 2:1 1 T Seal 2:2 1 O Ring 2:3 1 O Ring 2:4 1 Backup 2:5 1 Rod Seal 2:6 1 Dust Seal Sheet No.:C1 Not serviced separately 45

46 Roll Over Protection System and Frame Assembly Rops Screw HHF Frame Rear Plate Reinforcement, Rops Nut Lock, NI Screw HH Decal Diesel Decal Oil, HYD Front Frame ASM Decal 4wd Decal Warning 5 Sheet No.:25 46

47 Front Frame Assembly No Sheet No.:C Tread Foot Rest, LH Tread Foot, LH Tread Foot, RH Decal Fast/Slow Decal Key Switch Seal Foam Seal Foam 47

48 Roller Support and Access Panel Assembly Screw HHF Tread Foot, Center Plate Access, Floor Plate Access Nut Lock, NI Roller Support ASM Roller Plastic Spring Compression Washer Flat Screw HHF Roller Support ASM Screw HH Pin Cotter Shaft Roller Nut Lock Bumper Axle, Rear Decal Danger Decal Warning, Ce Screw HH Sheet No.:26 48

49 9 8 8:1 1 2:2 2 2:1 2 3:1 3 3:2 4 4:1 2 5: :1 7 4:2 7:2 6:1 6 6:2 Cutting Manifold Assembly Sheet No.: Manifold ASM Adapter 2: O Ring 2: O Ring Elbow 90 3: O Ring 3: O Ring Fitting HYD, 90 4: O Ring 4: O Ring Fitting Plug 5: O Ring Fitting Straight 6: O Ring 6: O Ring Elbow 90 7: O Ring 7: O Ring Fitting Quick 8: O Ring Cap Dust, Yellow 49

50 Manifold Assembly No Relief Propotional *2: Kit Seal Element Logic, Vented *4: Kit Seal Valve Relief *5: Kit Seal Piston Pilot N.o. Solenoid Valve *12: Kit Seal Coil Assembly Valve Relief (200 Psi) *15: Kit Seal Sheet No.:C3 * Not illustrated 50

51 1:2 2: :1 9:2 9 8:2 9: :1 10: :1 1 1: :2 2:1 11: :2 12:2 4:1 5: :1 5:1 11: :1 7:2 8:1 8:2 8 10: :1 6:2 6 6:1 7:1 7 16: Wheel Drive Manifold and Filter Assembly Fitting HYD 1: O Ring 1: O Ring Elbow 90 2: O Ring 2: O Ring Manifold Filter Fitting Hose, Straight Barb 4: O Ring Fitting HYD, Straight 5: O Ring 5: O Ring Fitting HYD 6: O Ring 6: O Ring Fitting HYD, 90 7: O Ring 7: O Ring Fitting HYD, Straight 8: O Ring 8: O Ring Fitting Check 9: O Ring 9: O Ring Fitting Straight Sheet No.:29 10: O Ring 10: O Ring Adapter 11: O Ring 11: O Ring Fitting HYD, Orificed 12: O Ring 12: O Ring wd Manifold ASM Fitting Quick 14: O Ring Cap Dust, Yellow Plug 16: O Ring Adapter HYD 17: O Ring 17: O Ring 51

52 3: :1 4:2 4:3 2:1 3:2 3:3 2:2 2:3 6:1 7 7:1 6:1 5: : :1 2:3 or 3:1 3: :1 4:3 Parts not listed in part list are not serviced separately Filter Manifold Assembly No Sheet No.:C4 1 1 Manifold Valve Check Valve Check Valve Check Plug 5: O Ring Plug Hex, Hollow 6: O Ring Plug 7: O Ring Element Filter 9 1 Nipple Filter Plug Hex, Hollow 10: O Ring Seal Kit Seal Kit Not serviced separately 52

53 13 13:1 9 9: : :1 3 10: :1 8:18:1 8: :1 11 9:1 14: :1 9 10: : :1 10 5:1 8:1 8: :1 7:1 7:1 2:1 7:1 9 9:1 15: Wheel Drive Manifold Assembly No Manifold Valve Solenoid 2: Seal Kit Valve Check 3: Seal Kit Valve Control 5: Seal Kit Valve Relief 7: Seal Kit Valve Reducing 8: Seal Kit Plug Hex, Hollow 9: O Ring Plug 10: O Ring 11 5 Expander Plug 12 5 Expander Plug Plug Hex, Hollow 13: O Ring Plug 14: O Ring Plug Hex, Hollow 15: O Ring Coil Solenoid Sheet No.:C5 Not serviced separately 53

54 : Hydraulic Traction Line Assembly Sheet No.: Hose ASM Hose ASM Tube ASM *3: O Ring Tube ASM *4: O Ring Hose ASM Spacer Grommet Rubber Washer Tube ASM *9: O Ring Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM *20: O Ring Hose ASM Hose ASM * Not illustrated Hose ASM Tube HYD *24: O Ring Nipple Test Tip Nipple, Diagonal 26: O Ring 54

55 :1 14: Hydraulic Mow Line Assembly Hose ASM Tube ASM *2: O Ring Tube ASM 3: O Ring Tube ASM *4: O Ring Tube ASM 5: O Ring Tube ASM *6: O Ring Tube ASM Tube ASM *8: O Ring Tube ASM *9: O Ring Spacer Grommet Rubber Locknut Bulkhead Washer Fitting Tee, Bulkhead 14: O Ring Tube ASM *15: O Ring Tube ASM *16: O Ring * Not illustrated Tube ASM *17: O Ring Tube ASM Tube ASM *19: O Ring Tube ASM 20: O Ring Tube ASM *21: O Ring Tube ASM 22: O Ring Tube ASM *23: O Ring Clamp Tube Sheet No.:31 55

56 4: Hydraulic Steering Line Assembly Tube ASM *1: O Ring Tube ASM *2: O Ring Tube ASM Fitting Tee, Bulkhead 4: O Ring Tube ASM HYD Tube ASM 6: O Ring HYD Tube ASM 7: O Ring HYD Tube ASM 8: O Ring HYD Tube ASM *9: O Ring HYD Tube ASM Tube ASM Bracket Bulkhead Hose ASM Hose ASM Bracket Clamp Mount Cap Nut Bulkhead Locknut Bulkhead Clamp Tube * Not illustrated Screw TAP Screw HH Screw HH Nut Lock, NI 35 1 Union Elbow Bulkhead, 90 35: O Ring Clamp Tube * Tie Cable Sheet No.:32 56

57 14:1 13:1 2: : :1 4: Hydraulic Lift Line Assembly Hose ASM Tube ASM 2: O Ring Tube ASM 3: O Ring Tube ASM 4: O Ring Tube ASM Tube ASM Tube ASM 7: O Ring Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM Tube ASM 13: O Ring Tube ASM 14: O Ring Bracket Tube Support Bracket Tube Support Locknut Bulkhead Hose ASM Tie Cable Sheet No.:33 57

58 6 6:2 6 6: :2 3 3:1 3 7:1 7 7: :1 9:1 3 2:1 2 2:2 4 3: :1 11:2 4:1 Lift Valve and Counter Balance Assembly Manifold ASM Fitting Straight 2: O Ring 2: O Ring Fitting HYD, Straight 3: O Ring 3: O Ring Fitting Tee 4: O Ring Valve Three Spool Fitting HYD, 90 6: O Ring 6: O Ring Adapter 7: O Ring 7: O Ring Orifice (.094) Nipple Test Cap Dust, Yellow Fitting HYD, 90 11: O Ring 11: O Ring Screw HH Fitting HYD, 90 13: O Ring 13: O Ring 3:2 3:1 4:1 Sheet No.:37 58

59 Manifold Assembly No Relief Pilot Operated (725 Psi) *2: Kit Seal Sequence Valve (1200 Psi) *3: Kit Seal Relief Pilot Operated (650 Psi) *4: Kit Seal Valve Pilot Sequence, Ext. *5: Kit Seal Valve Relief (1600 Psi) *7: Kit Seal Sheet No.:C6 * Not illustrated 59

60 6 6:2 6: : : :1 5 7:1 1 7: Spool Valve Assembly No Poppet Plunger Spacer 4 3 Spool Seat 5: O Ring Plug 6: O Ring 6: Washer Plug ASM 7: O Ring 7: Washer Bushing Spring Cap 11 1 Body O Ring Ring Washer Spring Plunger Plunger Plug 18: O Ring Disc Spring Not serviced separately * Not illustrated Not illustrated Plug 21: O Ring Wiper * Seal Kit T 3887 Sheet No.:C7