Reelmaster 5500 D 2 and 4 Wheel Drive Reelmaster Traction Unit

Transcrição

1 Form No REV A Reelmaster 5500 D 2 and 4 Wheel Drive Reelmaster Traction Unit Model No and Up Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2002 All Rights Reserved

2 Contents Page Page Frame and Body Assembly Roll Over Protection System and Stabilizer Steering Tower Assembly Assembly Steering Valve Assembly No Axle Assembly No Traction and Brake Pedal Assembly Brake Assembly Seat Frame and Throttle Assembly Rear Axle Assembly No Seat and Suspension Assembly Bevel Pinion Shaft Assembly Seat Suspension Assembly No Rear Axle Assembly No (Continued) Control Console Assembly Differential Assembly No Hydraulic Filter and Reservoir Assembly Rear Axle Assembly No (Continued) Fuel Tank Assembly Axle Support Assembly Front Axle Assembly Rear Axle Assembly No (Continued) Transmission Assembly Bevel Gear Case Assembly Transmission Assembly No Rear Axle Assembly No (Continued) Traction Control Assembly Bevel Gear Shaft Assembly Gear Pump Installation Assembly Rear Axle Assembly No (Continued) Axle Case Assembly Gear Pump Assembly No Rear Axle Assembly No (Continued) Engine Installation Assembly Axle Case Assembly Muffler and Pump Drive Assembly Hydraulic Schematic Engine Components Assembly Electrical Schematic Air Cleaner Assembly No Electrical Schematic Turfdefender Water/Fuel Separator Assembly No Crankcase Assembly Fan Drive Assembly Oil Pan Assembly Radiator Assembly Cylinder Head Assembly Oil Cooler and Radiator Assembly Gearcase and Oil Filter Assembly Hood Assembly Filter, Oil Cooler and Pipe Assembly Lift Block Assembly Head Cover Assembly Lift Block Assembly No Dipstick and Guide Assembly Mow Block Assembly Main Bearing Case Assembly Mow Block Assembly No Camshaft Assembly Rear Hydraulic Manifold Assembly Piston and Crankshaft Assembly Reel Motor and Hose Assembly Flywheel Assembly Reel Motor Assembly No Fuel Camshaft Assembly Front Lift Circuit Assembly Engine Stop Lever Assembly Hydraulic Cylinder Assembly No Stop Solenoid and Fuel Pump Assembly Hydraulic Cylinder Assembly No Injection Pump Assembly Front Lift Arm Assembly Injection Pump Assembly No Rear Lift Cylinder Assembly Governor Assembly Hydraulic Cylinder Assembly No Speed Control Plate Assembly Rear Lift Arm Assembly Nozzle Holder and Glow Plug Assembly Rear Axle Support Assembly Nozzle Holder Assembly Wheel Drive Rear Axle Assembly Alternator and Pulley Assembly (only on: 03550) Alternator Assembly No Wheel Drive Rear and Spindle Axle Assembly (only on: 03550) Starter Mount Assembly Hydraulic Cylinder Assembly No Starter Assembly No (only on: 03550) Water Flange and Thermostat Assembly Wheel Drive Rear Axle Assembly Water Pump Assembly (only on: 03551) Valve and Rocker Arm Assembly Hydraulic Cylinder Assembly No Exhaust Manifold and Gasket Assembly (only on: 03551) Exhaust Manifold and Gasket Assembly Wheel Drive Shaft Assembly (only on: 03551) 53 Special Tools Gauge Bar and Backlapping Brush Assembly. 98 2

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 3

4 : : Frame and Body Assembly Decal Toro Cover Tower Fender RH Decal Oil, Hydraulic Decal No Riders Fender LH Screw HHF Frame ASM Screw Taptite Bracket Clamp, Hose Screw HWH Cover Access, Front Plate Access, Floor * Knob Knurled Screw HHF Washer Flat Screw HH Holder Can, Beverage Toolbox Ring Rubber Tread Foot, Center Hinge Pin Hinge Receiver Latch Swell Decal Warning, Ce Decal Warning * Not illustrated 6 Sheet No.: Cover Toolbox Decal Service, Blank Decal Service Screw Decal Diesel Latch Draw, Flexible 33: Handle Latch 33: Keeper Latch Decal Filter Numbers 4

5 15 7 LH 8 RH 9 10 Frame Assembly No Decal Plate, Floor Decal Oil, Hydraulic Cover Side Rail Decal Toro Tread Foot, LH Tread Foot, RH Tread Foot Rest, LH Tread Step Decal Bolt, Eccentric Decal Fast/Slow Decal Key Switch Sheet No.:A1 5

6 Steering Tower Assembly Wheel Steering 1: Cover Wheel, Steering Decal Toro Light Indicator, Red 3: Nut Hex 3: Washer Lock 3: Lens Cover Dust Knob Screw Special Washer Flat Plate Instrument Switch Key 9: Nut Hex 9: Washer Lock Spring Compression Washer Flat Pin Cotter Rod ASM Tube ASM 14: O Ring Tube ASM 15: O Ring Tie Cable Rack ASM Sheet No.: Washer Flat Pin Cotter Tube ASM Column Steering Tube ASM Washer Flat Plate Switch, Neutral Screw HHF Control Steering Screw TAP Switch Proximity Bracket Column, Steering Bolt CARR Nut Lock Decal Tower Speedometer 33: Nut Lock NI Fitting Hyd, Straight 34: O Ring 34: O Ring Nut Hex Tube ASM 36: O Ring Clamp Tube Screw HH 6

7 Steering Tower Assembly (Continued) Washer Flat Nut Lock, NI Spacer Grommet Rubber Locknut Bulkhead Washer Key Ignition Sheet No.:3 7

8 Steering Valve Assembly No Sheet No.:A Seal Kit 2 1 Housing Centering Spring Kit 4 1 Spool Ring Retaining Pin 7 1 Sleeve Bearing Kit Screw Cap Cap End Gerotor Spacer Drive Plate Wear Plug ASM Ball Not serviced separately 8

9 Sheet No.:4 Traction and Brake Pedal Assembly Pin Roll Pin Spring Pedal Forward Pad Pedal, Forward Pedal Traction Pad Pedal, Reverse Disc Friction Lever Knob Bracket Lever Cable Pedal Washer Flat Pin Cotter Washer Spring Nut Lock, NI Nut Lock, NI Bearing Mount, Flange Screw HH Footpad Brake Pin Latch, Brake LH Brake Cable ASM RH Brake Cable ASM Washer Flat Pin Spring Pin Clevis Pedal Brake, LH Pin Cotter Pin Spring Pedal Brake, RH 32: Bushing 32: Fitting Grease Nut Lock, NI Hub Pivot, Traction Pin Pivot, Brake Tube Control, Pump Nut Jam Bearing End, Rod Washer Flat Screw HH Spacer 9

10 Seat Frame and Throttle Assembly Latch Seat Bracket Latch, Seat Nut Flange Decal Solenoid Information Plate Stop, Idler Spring Idler, Clutch Decal Noise, Intl Nut Lock, NI Screw HH Nut Lock NI Swivel Throttle Washer Flat Nut Lock, NI Screw HH Shaft Pivot, Seat Plate Seat Decal Reels Knob Nut Lock, NI Cable Throttle Pin Cotter Washer Flat Frame Seat Pin Hair Swivel Cable, Throttle Clip Skid Washer Lock Screw HH Washer Friction Rod Seat Lever Throttle Sheet No.:5 10

11 Seat and Suspension Assembly Seat Olympic, Toro Screw HH Bracket Seat Nut Lock NI Magnet Switch, Reed Screw PPH Sensor Switch, Reed 7: Grommet Rubber Bracket Suspension, Seat Nut Lock, NI Suspension Seat Tube Manual R Clamp Washer Flat Washer Lock Screw HH Clamp R Nut Lock, NI Washer Lock (only on: 03551) Seat Belt ASM (only on: 03551) Screw HH (only on: 03551) Sheet No.:6 11

12 Seat Suspension Assembly No Sheet No.:A3 T Frame Upper Adjuster Bumper Downstop Adjuster W/Handle Hanger Spring Shaft Pivot Nut Push Spring Extension Sleeve Bearing Knob Adjuster, Tension Frame Lower Spacer Suspension Plate Seat Bolt Pin Clevis Spring Pin Roll Bumper Bumper Tip Washer Lock Washer Flat Washer Flat Nut Lock, NI Nut Flange Washer Flat Washer Flat Cap Spring Bracket Screw HH Washer Lock Nut Hex 12

13 Sheet No.:7 Control Console Assembly Gauge Fuel 1: Washer Lock, Internal 1: Nut Hex Screw Knob Latch Draw, Flexible 4: Handle Latch 4: Keeper Latch Light Warning 5: Washer Lock, Internal 5: Nut Hex Gauge Temperature 6: Washer Lock, Internal 6: Nut Hex Boot Lever Screw Taptite Lever Joystick Decal Control Plate Instrument Switch Backlap, Master 12: Locknut Hex 12: Screw 12: Washer 12: Washer Lock/Sp Bolt Head Screw Shh Bushing Nylon Bracket Fuse Block Screw HH Hourmeter Nut Lock Box Control Spring Tension Decal Fuses Decal Controller Hinge Pin Hinge Receiver Controller Electronic 26: Decal Washer Lock Screw HH Washer Flat Screw HH Hub Pivot, Joystick Harness Electrical 32: Fuse Blade, 4 Amp 32: Fuse 7.5 Amp 32: Fuse 10 Amp 32: Fuse 20 Amp 32: Light Indicator 32: Lamp Green 13

14 Sheet No.:7 Control Console Assembly (Continued) Decal I.d., Wire Nut Jam Bracket Lift Lever Nut Lock, NI Nut Speed Screw PPH Nut HF Switch Spacer Decal Diagnostic Box Display, Diagnostic 14

15 Hydraulic Filter and Reservoir Assembly Tank Oil Breather Air Filter Screen Dipstick Bracket Filter Plug Plastic Adapter 7: O Ring 7: O Ring Screw HWH Stem Barb, 90 9: O Ring Strainer Tank 10: O Ring Plug 11: O Ring Screw HHF Adapter Breather Cover Tank Clamp Hose Gasket Hose Formed O Ring Plug Hyd 19: O Ring Clamp R Not serviced separately 21 1 Oil Filter ASM 21: Filter Head ASM 21: Element Filter Screw HWH Screw HH Screw HHF Washer Hose Inlet, Pump Grommet Mount, Tank Washer Flat Washer Lock Sheet No.:8 15

16 Fuel Tank Assembly Connector Hose Filter Fuel Pump Fuel, Electric Clamp Hose Line, Fuel Gasket Sender Fuel Washer Lock/Sp Screw Pth Hose Fuel Clamp Worm Hose Fuel Fitting Barb Fitting Barb Fitting Tee Hose Fuel Hose Standpipe Fitting Hyd, Bushing Cap Fuel Tank Fuel 22: Clamp Hose 22: Draincock Grommet Mount, Tank * Not illustrated Sheet No.: Washer Screw HHF Clamp Hose Clamp Hose Grommet Nut Lock, NI Screw HH * Tie Cable Hose Fuel Washer Flat Bracket Fuel Pump Clamp R 16

17 Front Axle Assembly Nut Wheel Shim Axle Washer Washer Flat Nut Lock NI Axle Drive Pin Cotter Tube Fill, Oil Dipstick Cover Gear O Ring Nut Jam Sensor Geartooth 14 2 Wheel And Tire ASM 14: Wheel ASM 14: Tire 14: Stem Valve Screw FH Decal Torque, Wheel Nut Lock, NI Screw HH Washer Lock Plate Sensor Mounting Screw HWHTF Gasket Axle Not serviced separately Screw HH Pin Clevis Sheet No.:10 17

18 Transmission Assembly Transmission Support ASM 1: Collar Transmission 1: Sleeve Transmission 1: Support Transmission Screw HH Hyd Hose ASM Fitting Adapter 5: O Ring 5: O Ring Hyd Hose ASM Nut Lock, NI Fitting Quick 9: O Ring Cap Dust, Yellow Fitting Line, Suction 11: O Ring Clamp Hose Hose Filter Fitting 16: O Ring Element Filter Screw HH Washer Lock Transmission Nut Lock, NI O Ring Gear Pinion Ring Retaining Screw HH Sheet No.:11 18

19 Transmission Assembly No Housing Gasket Housing Section Center Housing Pump, Charge Plug Plug RH Trunnion Cover ASM Capscrew HH LH Trunnion Cover ASM Capscrew HH Capscrew HH Capscrew HH Spring Conical Guide Seal Plug Pipe Plug Thread, Straight 16: O Ring Capscrew HH Plug Special Plug Thread, Straight O Ring Pin Seal Lip O Ring Spring Valve Relief Spring Spring Spring Shim Nipple Seal Lip Bearing Needle Pin Gerotor O Ring Plate Valve Plate Swash Plate Thrust O Ring Shaft Pump Ring Retaining Shaft Motor Collar Bearing Ball Cylinder Block Kit Pin Bearing Needle Pin Sheet No.:A4 T

20 Transmission Assembly No (Continued) Bearing Ball Valve Screw Snap Ring Valve Screw Plate Valve Sheet No.:A4 T

21 Traction Control Assembly Pin Cotter Washer Flat Screw HH Screw HH Switch Micro Plate Switch Spring Extention Nut Lock, NI Screw HH Bearing Ball Spacer Bearing Screw HH Traction Plate ASM Plate Anchor, Spring Washer Lock Screw HH Neutral Switch Arm ASM 17: Bushing Flange 17: Fitting Grease Washer Thrust Stud Traction Nut Lock NI Control Pump Bushing Rubber Eyebolt Nut Hex Sheet No.:12 21

22 Gear Pump Installation Assembly Clamp Hose Capscrew HSH Washer Flat Gasket Coupler Connector Hose 6: O Ring Adaptor O Ring Hyd Hose ASM Hyd Hose ASM Adapter 11: O Ring 11: O Ring Fitting Hyd, Straight 12: O Ring 12: O Ring Pump Gear ASM Washer Lock Sheet No.:13 * Not illustrated 22

23 Gear Pump Assembly No Kit Seal, Pump Pump Relief Valve ASM T 3854 Sheet No.:A5 * Not illustrated 23

24 Engine Installation Assembly Spacer Mount Engine Screw HH Bracket Engine Mount, LH Bracket Engine Mount, RH Plate Throttle Washer Lock Clip Skid Harness Wire, Fusible Link Screw HH Bracket Engine, Rear Bracket Engine, Front Screw HH Bolt HH, Metric Washer Lock/Ext Cable Battery, Negative Engine Kubota Nut Jam Washer Lock, Spring Nut Lock, NI Washer Flat Washer Spring Sheet No.: Nut Clamp Retainer Nut HF Bracket Rear Engine, LH Bracket Rear Engine, RH Screw HH Washer Lock Washer Snubbing Screw HH Lockwasher Spring Screw HH Washer Lock/Ext 24

25 Muffler and Pump Drive Assembly Muffler Exhaust Bracket Muffler Screw HH Washer Flat Clamp Nut Lock, NI Tube Exhaust Washer Flat Pipe Exhaust, Engine Nut Hex Washer Lock, Spring Nut Lock Guard Flywheel Screw HH Screw HH Lockwasher Spring Driveshaft ASM 18: Yoke 18: Kit Universal Joint 18: Yoke And Shaft 18: Tube Slip Yoke 18: Yoke Bolt HH, Metric Screw HH Nut Lock, NI Sender Temperature Gasket Muffler Screw HH Sheet No.:15 25

26 Engine Components Assembly Clamp Hose Air Cleaner ASM Decal Fluid, Starting Precleaner 4: Cover ASM 4: Bowl Clear *4: Sleeve ASM 4: Clamp Bracket Filter, Fuel Screw HHF Hose Clamp Hose Nut HF Bracket Cleaner, Air Screw HH Battery Cable Battery, Positive Screw HH Washer Lock Washer Flat Retainer Battery Battery Base ASM Decal Battery Decal Danger Nut HF * Not illustrated Sheet No.: Bracket Reservoir, Water Screw HH Indicator Mini Bracket Cleaner, Air Nut Lock, NI Indicator Adapter ASM Screw HH Clamp Hose Tie Cable Washer Flat Bottle Overflow, Water Hose Air Cleanner Filter Water/Fuel Fitting Pump Screw HH Hose Fuel Clamp Worm 26

27 ÇÇ ÇÇÇ ÇÇÇ Air Cleaner Assembly No Sheet No.:B1 T Body Assembly Element ASM Cover ASM Valve Vacuator 5 1 Plug Decal Instruction Not serviced separately 27

28 Water/Fuel Separator Assembly No Sheet No.:B2 T Head Filter Element On, Spin O Ring Base, Filter Base Filter Plug Base, Filter O Ring O Ring Plug Head, Filter Drain Valve ASM 28

29 Fan Drive Assembly Pulley Fan Nut Lock, NI Bearing Spacer Hub ASM Screw HH Washer Roller Shaft Screw ASM 12: Fitting Grease Bolt CARR Washer Flat Support Fan Lever Fan Idler Washer Lock Belt Screw Head, Button Pulley Idler Bracket Fan, Support Screw HSH Washer Lock, Spring Screw HHF Nut Lock, NI Bracket Mount, Fan Shield Alternator Screw HWH Washer Flat Screw HH Screw HH Spacer Screw HH Plate Washer Sheet No.:17 29

30 Radiator Assembly Sheet No.: Washer Lock Screw HH Washer Flat Support Radiator Strip Foam, Radiator Radiator Cap Radiator Clamp Hose Hose Nut Lock, NI Shroud Fan Rivet Pop Plate Warning, Fan Washer Flat Screw HH Clamp Hose Hose Radiator, Upper Hose Radiator, Lower Tube Vent Nut HF Clamp Draincock Clamp Decal Cap, Radiator Tie Cable Screw LH Cooler Mount ASM 28: Hook Cooler Mount 28: Rivet RH Cooler Mount ASM 29: Hook Cooler Mount 29: Rivet Hoop Driveline Washer Flat Screw HH 30

31 Oil Cooler and Radiator Assembly Screen Front Washer Back Relay Relay Grommet Rubber Shield Radiator Strip Sealing, Radiator Hyd Hose ASM Nut Lock, NI Hyd Hose ASM Fitting Hyd 12: O Ring Cooler Oil Plate Retaining Screw HH Cooler ASM Adapter 19: O Ring Rivet Pop Grommet Rubber Latch Swell Sheet No.:19 31

32 Hood Assembly Ring Key Latch Locking 2: Key Latch, Locking 2:2 1 Washer Switch 2:3 1 Nut Switch Latch Hood Nut Lock, NI Handle Door Screw HWH Grommet Bumper Hood ASM Decal International Screw HH Washer Flat Strip Bulb Pin Cotter Washer Flat Cable Hood Latch Draw, Flexible 16: Handle Latch 16: Keeper Latch Decal Frame Angle Rivet Plastic Grommet Strap Hinge Not serviced separately Screen Rear Screw CARR Nut HF Spacer Plastic Nut Lock Washer Flat Screw PPH Screw TAP, PPH Decal (only on: 03551) Screw HH Nut Jam Washer Flat Plate Latch Pin Clevis Pin Hair, Cotter Nut Lock, NI Sheet No.:20 32

33 Lift Block Assembly Sheet No.: Hyd Hose ASM Hyd Hose ASM Hyd Hose ASM Clamp Hose Manifold Block Lift Fitting Tee, Hyd 6: O Ring 6: O Ring Stem Barb, 90 7: O Ring Cap Dust, Yellow Tip Nipple, Diagonal 9: O Ring Tube ASM Fitting Hyd, Straight 11: O Ring 11: O Ring Fitting Hyd, 90 12: O Ring 12: O Ring Tube ASM Hyd Hose ASM Hyd Hose ASM Washer Lock Screw HH Valve Control, Flow Elbow Swivel, 90 21: O Ring Hyd Hose ASM Adapter 23: O Ring 23: O Ring Elbow Swivel, 90 25: O Ring Fitting Straight, Hyd 26: O Ring 26: O Ring 33

34 Lift Block Assembly No Manifold Body Cartridge N.c., Poppet 2: Cartridge Seal Kit Cartridge 3: Kit Seal Cartridge 4: Seal Kit Cartridge N.c., Spool Coil Valve 6: Seal Solenoid Plug Hex, Hollow 7: O Ring Plug 8: O Ring Plug Hex, Hollow 9: O Ring T 3829 Sheet No.:B3 Not serviced separately 34

35 Mow Block Assembly Fitting Straight, Hyd 1: O Ring 1: O Ring Tube ASM Adapter 3: O Ring 3: O Ring Block Manifold, Mow Washer Flat Switch Fitting Quick 7: O Ring Cap Dust, Yellow Bracket Switch Washer Lock Screw HH Tube ASM Hyd Hose ASM Fitting 90 14: O Ring 14: O Ring Elbow 90 15: O Ring 15: O Ring Hyd Hose ASM Washer Lock Screw HH Tie Cable Washer Flat Sheet No.:22 35

36 Mow Block Assembly No Body Manifold Cartridge Logic 2: Seal Kit Control Flow, Rotary Valve Relief 4: Seal Kit Valve Relief, Cartridge Spool ASM 6: Kit Seal, 4 Way Cartridge 7: Seal Kit Coil Valve 8: Seal Solenoid Plug Orifice Plug Hex, Hollow 10: O Ring Plug 11: O Ring Plug Hex, Hollow 12: O Ring Kit Detent 13: Knob ASM 13: Plate Locating 13: Plate Indicator 13: Nut Jam 13: Plate Detent Not serviced separately T 3575 Sheet No.:B4 13:5: Screw HSH 13: Spring 13: Ball Steel, Stainless Kit Detent 21: Knob ASM 21: Plate Locating 21: Nut Jam 21: Plate Detent 21:5: Screw HSH 21: Spring 21: Ball Steel, Stainless 36

37 Rear Hydraulic Manifold Assembly Hyd Hose ASM Control Flow 2: Cartridge Kit *2:1: Seal Kit *2:1: Cartridge Knob Kit Fitting Hyd, 90 3: O Ring 3: O Ring Washer Lock Fitting Hyd, Straight 5: O Ring 5: O Ring Screw HH Sheet No.:23 * Not illustrated 37

38 Reel Motor and Hose Assembly Motor Hydraulic Fitting Hyd, 90 2: O Ring 2: O Ring Hyd Hose ASM Fitting Straight, Hyd 4: O Ring 4: O Ring Tube ASM Hyd Hose ASM Drain Tube ASM 8: O Ring Hydraulic Hose ASM Fitting Hyd, 90 10: O Ring 10: O Ring Locknut Bulkhead Nut Bulkhead Washer Grommet Spacer Hyd Hose ASM Fitting Hyd 17: O Ring Fitting Straight, Bulkhead Sheet No.:24 18: O Ring Guide Hose Screw HH Tube ASM 22: O Ring Tube ASM 23: O Ring Adapter 24: O Ring 24: O Ring Tie Cable Fitting Hyd, 90 27: O Ring Hyd Hose ASM Hyd Hose ASM Hyd Hose ASM Weight End O Ring Bar Gauge Screw Head, Truss Nut Wing Decal Bar, Gauge 38

39 Parts not listed in part list are not serviced separately. Reel Motor Assembly No Flange Kit 10:1 1 Ring Retaining 10:2 1 Seal Shaft 10:3 1 Flange 10:4 4 Pin Dowel Seal Kit 11:1 1 Ring Retaining 11:2 1 Seal Shaft 11:3 2 E Seal 11:4 2 O Ring 11:5 2 O Ring Valve Block Kit 12:1 4 Pin Dowel 12:2 1 Block Valve Sheet No.:B5 Not serviced separately 39

40 Sheet No.:25 Front Lift Circuit Assembly Screw HWH Pin Cylinder Hyd Hose ASM Cylinder Hydraulic Fitting Hyd, 90 5: O Ring 5: O Ring Ring Retaining Washer Thrust Pin Cylinder Slide Fitting Hyd, Straight 9: O Ring 9: O Ring Plug Reed Switch, Magneto Pin Cylinder Tie Cable Cylinder Hyd Screw HH Screw Cap Sensor Washer Flat Nut Lock, NI Flow Divider Valve ASM Lug Reed Switch, Magnet Fitting Hyd, 90 21: O Ring 21: O Ring Decal Step, No 40

41 Hydraulic Cylinder Assembly No Barrel Locknut 4 1 Piston 9 1 Head 11 1 Collar 12 1 Shaft W/Clevis 13 1 Fitting Grease Kit Repair, Seal 14:1 1 Psp Seal 14:2 1 O Ring 14:3 1 O Ring 14:4 1 Backup 14:5 1 Rod Seal 14:6 1 Dust Seal Sheet No.:B6 Not serviced separately 41

42 : :2 14:5 14:3 14:4 14: Hydraulic Cylinder Assembly No Barrel Locknut 4 1 Piston 9 1 Head 11 1 Collar 12 1 Shaft W/Clevis 13 1 Fitting Grease Kit Repair, Seal 14:1 1 Psp Seal 14:2 1 O Ring 14:3 1 O Ring 14:4 1 Backup 14:5 1 Rod Seal 14:6 1 Dust Seal Sheet No.:B7 Not serviced separately 42

43 Front Lift Arm Assembly Arm ASM #5 1: Bushing Flange Nut Lock NI Fitting Grease Fitting Lube Step Perforated Nut Lock, NI Screw HH Pivot Rod ASM Nut Lock, NI Spring Torsion Pin Pivot Washer Flat Screw CARR Adapter Assembly Chain Lift Shackle Pin Clevis Pin Cotter Bushing Chain Straight Link Guide Hose Pin Roll, Slotted Washer Thrust Nut Lock, NI Knuckle Pivot Pin Screw HHF Washer Thrust Washer Flat Frame Carrier Arm ASM #4 31: Bushing Flange Washer Thrust Bumper ASM Arm ASM #1 34: Bushing Flange Pin Lynch Screw HH Nut HF Washer Flat Screw Flow Lanyard Nut Lock, NI Sheet No.:26 43

44 Rear Lift Cylinder Assembly Ring Retaining Pin Cylinder Cylinder Hydraulic Fitting Hyd, 90 4: O Ring 4: O Ring Ring Retaining Washer Thrust Pin Cylinder Slide Sheet No.:27 44

45 Hydraulic Cylinder Assembly No Sheet No.:B8 1 1 Barrel Locknut 4 1 Piston 9 1 Head 11 1 Collar 12 1 Shaft W/Clevis 13 1 Fitting Grease Kit Repair, Seal 14:1 1 Psp Seal 14:2 1 O Ring 14:3 1 O Ring 14:4 1 Backup 14:5 1 Rod Seal 14:6 1 Dust Seal Not serviced separately 45

46 Rear Lift Arm Assembly Spring Torsion, RH Spring Torsion, LH Spacer Washer Flat Screw HH Nut Lock, NI Pin Pivot Nut Lock NI Washer Thrust Fitting Grease Decal Spring, Loaded Pin Roll, Slotted Pin Washer Thrust Adapter Assembly Knuckle Pivot Washer Flat Screw HHF Pin Lynch Bumper ASM Washer Thrust Arm ASM #3 23: Bushing Flange Arm ASM #2 24: Bushing Flange Sheet No.:28 46

47 Rear Axle Support Assembly Screw HH Washer Flat Nut Jam Axle Support ASM Nut Lock, NI Grommet 7 2 Tire And Wheel ASM 7: Tire 7: Rim 7: Stem Valve Pin Roll Pin Pivot, Axle Washer Thrust Fitting Grease Washer Thrust Washer Thrust Screw HH Sheet No.:30 Not serviced separately 47

48 2 Wheel Drive Rear Axle Assembly (only on: 03550) 1 1 Rear Axle ASM Buddy Bearing Cap Protector, Bearing Screw HH Locknut Spacer Ring 7 2 Hub ASM 7: Hub ASM 7:1: Stud Type, Drive 7:1: Bearing Cup, Tapered 7: Cap Dust 7: Seal 7: Bearing Cone, Taper Nut Lock, Retainer Washer Tab Nut Jam Pin Cotter Nut Lug Washer Fitting Hyd, 45 14: O Ring 14: O Ring Cylinder Hyd, Steering Hyd Hose ASM Not serviced separately Sheet No.:31 48

49 2 Wheel Drive Rear and Spindle Axle Assembly (only on: 03550) Washer Thrust RH Ball Joint ASM LH Ball Joint ASM Washer Thrust Ring Retaining Ring Retaining, Ext Nut HJ, LH Thread Nut Jam Nut Jam Screw HHF Washer Cap Spindle Axle Rear 14:2 1 Axle Rear 14:2: Fitting Grease 14:2: Bushing 14:2: Bushing Axle Pivot Plate ASM 15:2 1 Pivot Plate ASM 15:2: Fitting Grease 15:2: Plate Pivot 15:2: Bushing Straight Rod Tie Washer Thrust Spindle RH Splindle LH Sheet No.:B9 Not serviced separately 49

50 Hydraulic Cylinder Assembly No (only on: 03550) Sheet No.:C Rod Piston Nut Piston Head Seal Kit 6:1 1 Ring Servon 6:2 1 O Ring 6:3 1 O Ring 6:4 1 O Ring 6:5 1 U Cup 6:6 1 Wiper Fitting Grease Not serviced separately 50

51 3:4:2 3:4:1 3:4:3 16 3:4 3 3:1 3:2 3:2 3:4:3 18 3:3 3: :4: :2 11: :2 11:2 6:3 6: :3 3:4: :1 6 6:3 17 6:2 4 Wheel Drive Rear Axle Assembly (only on: 03551) Mount Cylinder Washer Tie Rod ASM 3: Tube And Clamp ASM 3: Screw HH 3: Nut Lock, NI 3: End Rod, Tie 3:4: Nut Hex, Slotted 3:4: Seal 3:4: Zerk Screw HH Stop Axle 6 1 Steering Cylinder ASM 6: Cylinder Steering 6: Joint Ball 6: Ring Retaining, Ext Nut Lock, NI Hyd Hose ASM Nut Jam Decal Lube Fitting Hyd, 90 11: O Ring 11: O Ring Tie Cable Drive Axle ASM Plate Cylinder Bracket Not serviced separately Nut Lug Pin Cotter Fitting Grease Nut Lock, NI Screw HH Screw HH Sheet No.:32 51

52 Hydraulic Cylinder Assembly No (only on: 03551) Locknut Seal Repair Kit T 3513 Sheet No.:C2 52

53 15 3: :5 3: :4 3: :1 2:3 2:2 2:2:1 2:6 3:5 3:3 3:2 3:7 3: : :1:1 17:1:2 17:1 17: Wheel Drive Shaft Assembly (only on: 03551) Shim Driveshaft 2: Yoke End 2: U Joint Kit 2:2: Fitting Grease 2: Yoke And Shaft 2: Tube Yoke, Slip 2: Yoke Shaft 2: Fitting Zerk 3 1 Clutch Housing ASM 3: Housing Clutch, Roller 3: Bearing 3: Washer Thrust 3: Coupling Axle 3: Seal Oil 3: Plug 3: Fitting Grease 3: Screw HSH Ring Retaining Washer Thrust Washer Lock Screw HSH Bracket Bearing Nut Lock, NI Screw HH Bearing ASM Not serviced separately Sheet No.:33 17: Bearing Ball 17:1: Screw HS 17:1: Lockcollar Bearing 17: Fitting Grease Screw HH Washer Lock, Spring Washer Screw HSFH Screw CARR Shaft Traction 53

54 1:2 1: Sheet No.:35 Roll Over Protection System and Stabilizer Assembly Rops ASM (only on: 03551) 1: Decal (only on: 03551) 1: Decal Roof, Rops (only on: 03551) Washer Flat (only on: 03551) Washer Flat (only on: 03550) Washer Lock (only on: 03551) Washer Lock (only on: 03550) Screw HH (only on: 03550) Screw HH (only on: 03551) Guard Stabilizer Bracket Tipper Screw HHF Stabilizer ASM Roller Pin Roller Ring Retaining Clamp Hose Saddle ASM Screw CARR Nut Lock, NI 54

55 Parts not listed in part list are not serviced separately Axle Assembly No Nut Pin Dowel Washer Thrust Gear Differential Pinion Differential Washer Thrust, Pinion Bearing Roller, Cone Taper Bearing Taper, Cup Screw HWHTF Gear Input, Transmission Shim Shim Shim Shim Screw HH Nut Spacer Pinion Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Sheet No.: Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Shim Bearing, Front Cone Bearing Cup Bearing Spacer Bearing Upper Housing ASM Cup Bearing, Roller T

56 Parts not listed in part list are not serviced separately Axle Assembly No (Continued) Sheet No.:1 T Cone Bearing, Roller Screw HHF Pin Roll Shaft Pinion Mate Screw Gear, Drive Case Differential Housing ASM Shim Bearing, Diff. (.030) Shim Bearing, Diff. (.010) Shim Bearing, Diff. (.005) Shim Bearing, Diff. (.003) Vent Coupler Pinion Seal Gear And Pinion ASM Cover And Carrier Kit 56

57 Brake Assembly Shaft Axle, LH Shaft Axle, RH Seal Oil Bearing ASM Shield Dust Spider Torque Socket Adjusting, Screw Screw Adjusting Nut Pivot Stud Drive Locknut Drum Brake Seal Grease Spring Adjusting Screw Retainer Lever, Brake Shoe And Lining ASM Spring Return, Shoe Spring Shoe Return, RH Strut And Lever ASM Screw Special Retainer Bearing O Ring Cap Bearing * Not illustrated Sheet No.:2 T Zerk Special * Packing Shoes Lined * Kit Liquid Gasket 57

58 Rear Axle Assembly No Bevel Pinion Shaft Assembly Sheet No.:60 T Bolt Bearing Taper Roller Case Bearing O Ring Collar Oil Seal O Ring Seal Oil Washer Lock Nut Lock Shim Shim

59 Rear Axle Assembly No (Continued) Differential Assembly No * Differential ASM Ring And Pinion Matched Set Case Differential Bolt Washer Spring Shaft Differential Pinion Differential Washer Differential Gear Differential Washer Differential Washer Differential Washer Differential Pin Spring Bearing Ball Shim Shim Shim 0.4 Sheet No.:61 T * Not illustrated 59

60 Rear Axle Assembly No (Continued) Axle Support Assembly Support Axle Support Axle O Ring Bushing Flanged Plug Washer Seal Oil Plug ASM Bolt O Ring Sheet No.:62 T

61 7:3 8: :2 8: Rear Axle Assembly No (Continued) Bevel Gear Case Assembly Case Bevel Gear Seal Oil Bearing Needle Gasket Pin Knuckle Bolt RH Axle Case Support ASM 7: Bushing 7: Nipple Grease LH Axle Case Support ASM 8: Bushing 8: Nipple Grease Shim Shim Shim Pin Dowel Bolt Bolt Stud Nut Washer Spring Spacer Sheet No.:63 T

62 Rear Axle Assembly No (Continued) Bevel Gear Shaft Assembly Shaft Differential, LH Gear Shaft Differential, RH Gear Gear 18 Bevel Bearing Ball Shim Shim Shim Clip Shaft Bevel Gear Bearing Taper Roller Spacer Collar Thrust Collar Sheet No.:64 T

63 Rear Axle Assembly No (Continued) Axle Case Assembly Case Axle Seal Oil Plug Washer Seal Gear 27 Bevel Bearing Taper Roller Cover Axle O Ring Plug Washer Seal Bolt 10 9 Sheet No.:65 T

64 Rear Axle Assembly No (Continued) Axle Case Assembly Axle Seal Oil Clip Spacer Shim Shim Shim Gear 27 Bevel Bearing Ball Cover Axle O Ring Bearing Ball Clip Bolt Stud 1 Sheet No.:66 T