Automatic machines for ladder and stepladder production

Transcrição

1 Automatic machines for ladder and stepladder production

2 We provide solutions for: Bending / Driling / Punching / Riveting / Assembly Small Stepladder Aluminium Stepladder Extension Ladder Ladder Folding ladder Dinâmica Engenharia, Lda - Rua da Madeira 270/B São João da Madeira

3 Advanced machines and tools for the production of ladders and stepladders Major Benefits - Reduction of cycle time - Improved productivity - Better product quality - Optimization of production flow - Resource Efficiency All machines can be customized for your needs

4 Ladder machines LPM-S AMT LPM EMA MCP FCT

5 LPM - Automatic machine for producing a ladder - Stiles traction system - Stiles punching - Rung insertion - Rung expansion - Rung orbital riveting - Crimping pads - Cycle time: Approximately 20 seconds / meter - Section (mm): 60x20x1.2 up to 90x30x1.5 - Profile length (mm): 1000 up to Profile section: to be defined by the client

6 LPM-S Semi-Automatic machine for producing a ladder - Integrated solution for ladder production - Conveyor for ladder pre-assembly - Rung expanding - Rung orbital riveting - Automatic ladder advance - Conveyor for ladder exit - Working cycle time 7 seconds per rung - Profile section: to be defined by the client - Profile length (mm): 1000 up to 6000

7 MCP Automatic machine for ladder profile punching - Fully automatic solution - 18 slots for pre-saved configuration production - Punching through inner mandrel - Easy matrix replacement for different hole formats - Prepared to produce two profiles at the same time - Displacement of the profiles controlled by a servomotor - Possibility to adjust the pitch between holes - Protection of danger zones. - Working cycle time 4 to 5 seconds per hole - Profile section: to be defined by the client - Profile length (mm): 1000 up to 6000

8 EMA - Semi-Automatic expansion machine for aluminium profile - Double expansion head - Expansion head with automatic lubrication - Processing of parallel ladders - Small setup time - Cycle time: 4 seconds for rung - Profile section: : / / D

9 LCM Aluminium profile cutting machine - Definition of the profile to be cut - Pneumatic pressers unit - In and out conveyor - Guidance unit - Safety Protections - Cutting unit - Cycle time: 5 seconds - Actuated with foot switch - Prepared for 4x3 and 4x4 multipurpose ladders.

10 AMT Semi automatic machine for hinges assembly - Simultaneous mounting of tree hinges - Faster production cycle - Product length adjustment - Cycle time: 5 seconds - Production of 1100 parts in 8 hours shift - Operated by a manual valve - Dimensions (mm): 1800x700x900

11 FCT - Portable tool for crimping pads - Lightweight - Ergonomic - Faster production cycle - Adaptable to various pad types and materials - Cycle time: 3 seconds - Application of 8000 operations in 8 hours shift - Operated by pneumatic manual valve - Profile section: to be defined by the client

12 Stepladder machines RCT MPE-S MPE SRM RMA BME MDR MFA

13 MFA - Automatic machine for producing a stepladder front profile - Profile automatic centering - Drilling - Slot opening - Punching - Bending - Cycle time: 14 seconds - Production of 1400 parts in 8 hours shift - Profile lenght (mm): 2300 up to Profile section: to be defined by the client - Bending width adjustable

14 MPE Semi-automatic machine for producing a stepladder rear profile - Simultaneous production of two profiles - Drilling - Bending - Deforming - Punching - Cycle time: 15 seconds (2 parts, left and right) - Production of 2300 parts in 8 hours shift - Automatic clamping of aluminum profiles - Profile section : to be defined by the client - Maximum profile length (mm): 2000

15 MPE-S Semi-automatic machine for producing a stepladder rear profile - Manual feeding - Drilling - Bending - Deforming - Manual extraction - Cycle time: 15 seconds (1 part) - Profile section: to be defined by the client - Maximum profile length (mm): 2000

16 SRM Semi automatic machine for steps production - Automatic stopper - Cut for 2 rungs simultaneously - Holes Punching - Disc saw cutting - Adjustable for different length - Cycle time: 5 sec per rung - Production of 7000 parts in 8 hours shift - Profile section: to be defined by the client - Maximum profile length (mm): 6000

17 MDR Automatic machine for tube diameter reduction - Automatic feeding - Automatic extraction - Diameter size reduction both extremities - Adjustable for different lengths - Cycle time: : 5 sec/part - Production of 7000 parts in 8 hours shift - Profile section: Round - Maximum profile length (mm): 700

18 RMA - Semi-Automatic riveting machine for aluminium profile - Double riveting of profile - Riveting head for different shapes of rung - Automatic adjustment to next dimension - Ladder and stepladder with adjustment - Cycle time: 5 second for rung - Production of 1050 parts in 8 hours shift - Type of rungs: / / D

19 RCT - Semi-Automatic machine for riveting clamps - Up to 6 simultaneous riveting - Various types of rivet - Product width adjustment - Flexibility - Automatic clamping of front profile - Cycle time: 5 seconds for clamp - Production of 5000 parts in 8 hours shift - Operated by a manual valve - Profile section: to be defined by the client

20 BME Stepladder assembly workbench - Ergonomic assembly workbench - Pneumatically operated arm to open and close the front profile - Stepladders up to 8 steps - Adjust the height between steps - Customizable to client step ladder model - Working pressure: 6 bar - Dimensions: 2700 x 1300 x 2200 mm

21 Hydraulic Press machines PH30 PHF

22 PH30 - Hydraulic press for tools - Electric board with command buttons. - Operation through bi-manual command. - Table press with system for easy attachment tool. - Press base table with tool clamping system - Closed press with frontal area protected by ligth curtain - With a 2 working speed the hydraulic cylinder approaches in fast mode at low pressure and at low speed and high pressure when executing the operation. - Area: Up to 650x500 mm - Force: Kg / kg / Kg - Power: Up to 7.5 KW - Voltage: 400V / 50Hz or 220 V / 60 Hz

23 PHF - Hydraulic press for tools - 2 hydraulic presses operated by common hydraulic unit - Actuated with foot switch (hands free to part manipulation) - Tool developed for the part to be processed - Cycle time: 3 sec/stroke - Profile section: Customizable - Dimensions: 1200 x 600 x 1500 (mm)

24 Test Equipment DTE LTE

25 DTE Durability test equipment EN131 - Pneumatically actuated and electronically controlled - Programmable for different cycles of operation - Human machine interface (HMI) integrated - Accordingly to required testing from EN131 NBR Adaptable to various types of standing ladders - Pneumatic pressure: 6 bar - Dimensions: 1500 x 1700 x 2800 (mm)

26 LTE Load test equipment - Hydraulically actuated and electronically controlled - Programmable for different cycles of operation - Human machine interface (HMI) integrated - Load cell with capacity up to 300 kg - Linear encoder to deflection measure up to 700mm - Hydraulic pressure: 160 bar - Power: 0.55 kw - Voltage: 400 V, 3 Phase, 50Hz / 60Hz - Dimensions: 2500 x 750 x 800 (mm)

27 Special machines Auto riveting / screwing Scaffolding pilar Assembly cell Tools

28 About us Dinâmica - Engenharia is a leader supplier of special machines and tools for the metalworking and automotive industry. We specialize in the project development, prototypes and special machinery for industrial process optimization. Dinâmica Engenharia, Lda Rua da Madeira 270/B São João da Madeira Tel: [email protected] Web: