A automação em nossas vidas

Transcrição

1 Prof. Rogério Lampert Tergolina A automação em nossas vidas

2 Automação (Automatização) Definição: Sistema automático pelo qual os mecanismos controlam seu próprio funcionamento, quase sem a interferência do homem.

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29 Amplitude FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO Banda 1 : Desbalanceamento Banda 2 : Desalinhamento Banda 3 : Rolamento Banda 4 : Pás Trip Desalinhamento Frequencia

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35 Total Machine Solutions Integrated Architecture Components & Intelligent Motor Control Connected Components Integrated Architecture Compact Machine Solutions Advanced Machine Solutions Simple Connectivity Mechanical linked machine Stand alone machine Low cost Just enough control Low Multi axis motion Increased controller capabilities Mix of mechanical and electrical controls Low engineering costs Integration Continuum Multi axis motion Robotic Feeders Electronic Line Shafting Advanced connectivity Advanced information capabilities High

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37 Controladores Industriais PLC x PAC Qual a diferença entre eles?

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43 Conexão com corporativo Acesso Remoto HMI HMI HMI Interlocking Mensagens Redundancia De Midia Fibra I/O Control Drives Drives Dispositivos Instrumentos I/O Control Dispositivos FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO

44 BILLIONS OF DEVICES FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO Things...Things... Coisas... Coisas... Internet of Things Is Here Now and Growing! Billion Smart Objects Inflection Point TIMELINE Rapid Adoption Rate of Digital Infrastructure: 5X Faster Than Electricity and Telephony World Population Source: Cisco IBSG, 2011

45 Assunto A Integração entre o Controle e a Informação no chão de fábrica será essencial para as empresas se manterem competitivas. Atualmente há a discução de como escolher produtos, soluções e serviços para se utilizar na indústria orientado para as boas práticas nas redes de comunicação e convergência e para a eficiencia organizacional. Os casos de uso e as soluções normalizadas direcionam a planta industrial para o future com: infraestrutura de automação, segurança e de acordo com normas, mobilidade, video e colaboração, processamento industrial e em nuvem, serviços remotos e gerenciamento de energia

46 Questões da atualidade Porque desenvolver a Empresa Conectada Connected Enterprise? Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais? Soluções de Converged Plantwide Ethernet (CPwE) Quais passos para alcançar este enorme valor agregado? Process, partners and products

47 Porque desenvolver a Empresa Conectada Connected Enterprise? FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO

48 Billions of Devices FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO The Internet of Things is Enabling a Connected World in Manufacturing Inflection point Billion Smart Objects Rapid Adoption rate of digital infrastructure: 5X faster than electricity and telephony 10 0 Timeline World Population

49 49 The Internet of Things (IoT) Continuing Trend in Industrial Applications Things are communicating using the same network technology as the Internet EtherNet/IP (Internet Protocol) Things become the catalyst for better understanding complex processes and adapting to changes quickly Smarter Machines Smarter machines can be better controlled thereby increasing efficiency Plant-wide Optimization Securing the architecture means data authentication and access control become increasingly important Unified Secure Infrastructure Faster Time to Market Lower Total Cost of Ownership Improve Asset Utilization Enterprise Risk Management

50 THE CONNECTED ENTERPRISE Optimized for Rapid Value Creation Headquarters PRODUCTIVITY Smart Grid SUSTAINABILITY AGILITY Customers Supply Chain Distribution Center

51 Smart Things Mobility Big Data Analytics Cloud Security R&D/Innovation $503B THE CONNECTED ENTERPRISE Workforce Headquarters Enablement $212B Optimized for Rapid Value Creation Plant Automation/ Output $2086B Smart Grid $94B Smart Grid PRODUCTIVITY SUSTAINABILITY Customer Experience $164B AGILITY Customers Supply Chain $931B Source: Cisco IoE Value Practice Survey Supply Chain Distribution Center $4T Manufacturing Value at Stake 51

52 Network Convergence From basic connectivity From proprietary standards... From disparate IT and OT networks to a critical part of the infrastructure to open standards to converged, secure and collaborative operations

53 53 IT-OT Convergence Transactional information: orders, supply network, product design ERP FINANCIALS HR LOGISTICS QUALITY WAREHOUSE IT COMMON SECURE NETWORK INFRASTRUCTURE Real-time data: alarms, events, states, energy, diagnostics, INDUSTRIAL THINGS PLCS & SCANNERS MATERIAL & TRANSPORT OT MACHINES & TESTERS SHOP FLOOR PERSONNEL PRINTERS & LABEL SERVICES

54 54 Industrial IP Advantage A go-to resource for educational information about industrial network communication and using standard Internet Protocol (IP) for industrial applications Community of like-minded companies Cisco, Panduit, and Rockwell Automation Receive monthly e-newsletters with articles and videos on the latest trends ip.org

55 Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais? FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO

56 Multi-Capability Industrial Architectures Industrial Customer Drivers Faster Time To Market Lower Total Cost of Ownership Improved Asset Utilization and Optimization Enterprise Risk Management Solution Sets Scalable & Complementary Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management Warning: The following slides have a lot of information that is better understood when downloaded after this event.

57 Automation Infrastructure Pain Points: Getting data from everywhere to the right place at the right time in the right context seamlessly Difficult to scale, maintain, and troubleshoot the physical infrastructure Value Prop: Common network infrastructure, brownfield ready and future proof Outcome: Faster time to market/new product introduction (NPI) Ability to change production capabilities without having to totally reconfigure the machines/operations Reducing changeover times and lowering downtime Keeping infrastructure components and cabling securely in place Solution: Stratix family of automation network infrastructure products Environmental protection of infrastructure components Converged Plantwide Ethernet (CPwE) architectures Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

58 Security and Compliance Pain Points: Availability of the industrial automation control systems (IACS) including: Unwanted access to intellectual property and to the physical infrastructure Unwanted activity on the network and modifications to applications Firewall Industrial Value Prop: Risk and downtime avoidance; enabling the Connected Enterprise Outcome: Permitting communication only between entities for which there is a need Protecting the ability to view, edit, and use specific pieces of control system content (e.g., logic, formulations, recipes, HMI displays, etc.) Controlling access to the physical infrastructure and automation systems Managing policies across applications, networks and systems Solution: Defense in depth security approach including: Stratix 5900 Services Router Physical access control and cable lock-in/block-out Holistic security capabilities documented in CPwE reference architectures Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

59 Mobility Pain Points: Connectivity to mobile people, assets, and tools is hard to move Value Prop: Operations and maintenance productivity improvement Outcome: 80% faster response in decision making FactoryTalk Application Servers Core switch Industrial Zone Level 3 - Site Operations Distribution switch Solution: Stratix 5100 Wireless Access Point Architectures to manage radio frequency interference in plants CPwE document Deploying Wireless LAN Technology within a Converged Plantwide Ethernet Architecture includes wireless access equipment connectivity use cases Fixed I/O Fixed PAC 2.4 GHz WGB 1..4 AP 5 GHz WGB AP (RADIUS) AP (Backup) Cell/Area Zone Levels 0-2 WLC Wireless LAN controller AP Access point WGB Work group bridge Wireless I/O Wireless PAC FTView ME Wireless PAC Wireless I/O FTView SE Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

60 Video and Collaboration Pain Points: Ease of use for video and audio integration with the control system Cost to deploy and configure video Value Prop: Converged network video and controls with Quality of Service (QoS) Outcome: Reduce frequency of downtime, and especially micro stops Reduce mean time to repair (MTTR) IP CAMERA TELEMETRY / PTZ MEDIA SERVER VISUALIZATI ON SERVER OPERATIONS MANAGER FACTORYTALK VIEW HMI & CLIENTS JOYSTIC K Solution: Cisco Video Surveillance Management (VSM) solution IP cameras Video collaboration for remote expertise and remote support ANALO G ENCOD ER MEDIA SERVER VSM CLIENTS & VIDEO WALL DATA PLANE CONTROL PLANE API ANALOG MOBILE CLIENTS Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

61 Industrial Compute and Cloud Pain Points: Deployment cost and complexity of application delivery and maintenance Value Prop: Compute resources where they are required at the edge, in the cloud, or in between Outcome: Reduce cost to deploy 30-50% Collect and process increased data from the production environment Execute more optimization applications in the production environment at a lower cost Flexibility to add new intelligence and applications easily Solution: IOx compute at the edge (Fog) Industrial Data Center Switch w/iox Servers Single Redundant Industrial Data Center Essentials Essentials + Custom Industrial Data Center Enterprise data centers Private/ public cloud Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

62 Remote Support Services Pain Points: Cost to monitor and maintain remote assets (e.g., unnecessary truck rolls ) Skills gap leading to insufficient workers to maintain and fix automation systems Value Prop: Proactive engagement by engineers leveraging contemporary collaboration tools Rockwell Automation Monitoring Cloud Outcome: Faster response to avoid impending outages Narrowing of the skills gap through outsourced services More data for production optimization On premise Firewall On premise RA monitoring end point Dashboards Solution: TechConnect monitoring and managed services M2M connectivity Internet Protocol, cellular Assets notification Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

63 PowerMonitor FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO Energy Management Pain Points: Energy cost is becoming critical to meet sustainability and profitability goals Little visibility into where energy is being consumed in the context of manufacturing Value Prop: Architecture that delivers secure and sustainable automation Outcome: Reduce energy cost by 5-30% with better control over smarter equipment Energy correlated to asset lifecycle Solution: Energy intelligence leveraging Cisco EnergyWise, CIP Energy, and Panduit SmartZone technologies Field area network Energy Aggregator and Energy Management Energy Aggregator and Low-Power Energy Intelligence Cisco EnergyWise CIP Energy on EtherNet/IP Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

64 Multi-Capability Industrial Architectures are Achievable Today x and UCS (behind board) VantagePoint/ FT EnergyMetrix Power Monitoring and Dashboards FT View SE w/ Integrated Video and Robot Diagnostics PTZ Camera Machines VSM, IPICS, FTVie w, ISE Image s Video?? NAT / x Connected Routing Guard Video?? I/O AP GuardLogi Remote Diagnostics Add a Switch to the REP Ring Camera Feed Mobile Tablet Standalone Fanuc Robot Cell Wireless Tool Controller

65 Multi-Capability Industrial Architectures Value Impact Value Impact where customers see value Lower downtime Faster line expansion Faster NPI Risk reduction (board level issue) Enablement of new PoF business models Faster MTTR Faster decision making Productivity Faster MTTR Faster NPI Faster ECNs Lower costs 30-50% Lower downtime IOT data enablement Faster MTTR Faster NPI Faster ECNs Lower downtime Lower scrap Quality Lower energy costs by 5-30% Industrial Fabric Solution Sets Scalable & Complementary Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management

66 Quais passos para alcançar este enorme valor agregado? FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO

67 Integrated, Pre-Tested Solution Architectures Can Ease Skill Gaps and Accelerate Value Lifecycle Services Faster Deployment Better ROI Business Risks Reduced Industry Leading Partners Plus lowers costs for plant design and network engineers FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO

68 The Internet of Everything (IoE) Networked Connections of People, Process, Data, Things People Connecting people in more relevant, valuable ways Process Delivering the right information to the right person (or machine) at the right time Data Turning data into more useful information for decision making Things Physical devices and objects connected to the Internet and each other for intelligent decision making

69 The Connected Enterprise EXECUTION MODEL Assessment Secure, Upgrade Working Data Capital Analytics Optimize and Collaborate FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO 69

70 Where are You on Your Journey Today? Automation Infrastructure Security & Compliance Mobility Video & Collaboration Industrial Compute & Cloud Remote Support Services Energy Management Assessment Secure, Upgrade Working Data Capital Analytics Optimize and Collaborate

71 Connected Enterprise Can Help You Capture the Value Opportunities Next Steps Discovery Workshop with OT and IT Business challenges Best practice sharing Use case brainstorming and prioritization Connected Enterprise Execution Modeling TCO or OEE Opportunity Quantification Quantify top value opportunities for senior management (TCO, OEE, and overall benefit models) Proof of Concept Design Run POCs in a Showcase manufacturing facility to prove the value and technology End State Architecture Assessment Document future state architecture (e.g., 3 to 5 years out), gaps with today, change management, and phased plan to get there

72 Perguntas? FENG ENGENHARIA DE CONTROLE E AUTOMAÇÃO