Engineering Chains for the Sugar Mill Industry Correntes Industriais para Indústria Açucareira

Transcrição

1 ngineering hains for the Sugar Mill Industry orrentes Industriais para Indústria çucareira T L N T I N G I N R I N G H I N

2 ngineering hains for the Sugar MILL Industry orrentes Industriais para Indústria çucareira.us chains emerge as a new highly engineered chain in the market. Sugar hains are designed to ensure the highest quality and performances. We manufacture many types of chains including Drop Forged Reivetless, agasse arrier, onveyor, ast ombination, Welded Steel and others. very hain omponent is manufactured using the highest quality of steels or alloy steels. chains receive a proper heat treatment in order to achieve the right balance between resistances to shock loading forces and long wear life. Our main goal is to offer our customer a personalized solution which ensures long-lasting and cost effective chains for your Sugar mill applications..us tlantic ngineering hain nasce uma nova corrente industrial no mercado mundial..us são correntes para a industria de açúcar e álcool sendo desenvolvidas para assegurar qualidade e alta performance. Fabricamos vários tipos de correntes incluindo orrentes Forjadas Sem Rebites, Transportadora de agaços Transportadora onvencional, orrentes de Transporte ontínuo, orrentes de ço Soldado e outras. ada componente das correntes.us são produzidas com a mais alta qualidade em aços ou ligas metálicas. s correntes.us são submetidas a tratamento térmico ideal para atingirem a resistência necessária ao funcionamento e eficiência para longa durabilidade. Nosso maior objetivo é oferecer aos nossos clientes a solução personalizada que assegura correntes de longa durabilidade e de custo efetivo para indústria açucareira. a hain for every stage of the process Uma corrente para cada estágio do processo arro de ana Moedora Processamento aldeiras rmazém de agaços. T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

3 Main ane arrier hain orrente transportadora de cana DROP FORGD RIVTLSS HIN orrente Forjada Sem Rebites Main ane arrier hains manufactured with great diversity of component s materials & design reach ultimate tensile strengths up to 312,000 pounds. They are strong and long-lasting and are available in 6, 8 and 12 pitches. ll known mounting configurations to accommodate carrier slats (on page 19) are available s correntes transportadoras de cana.us são fabricadas com grande diversidade de componentes e design alcançando alta tração em peso chegando até libras. Sendo resistentes e de longa durabilidade estando disponíveis nos tamanhos 6, 8 e 12. Todas as configurações de montagem para os eixos das correntes transportadoras (na página 19) estão disponíveis. For available component s materials & design refer to pag 20. ttachments: 1/2, 42, D5, K1/K2, G19 drop forged rivetless chain is one of the strongest and widely used in Sugar Mill applications, with both horizontal and vertical operation capability you can find them in trolley, flight and drag conveyors over irregular routes. Despite regular type with only pins hardened, X-type are furnished with all components heat treated to obtain high tensile and transverse strength. ttachments: S-22, xtended Pin corrente forjada sem rebites.us é uma das maiores e mais resistentes usadas na indústria açucareira, com capacidade operacional tanto horizontal como vertical pode encontrá-las em carrinhos, aeronaves e carrinhos de mão ao longo de rotas irregulares. pesar do tipo regular com pinos rígidos, as X-type são moduladas com todos os seus componentes tratados com altas temperaturas para obter alta tensão e força transversal. T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

4 GSS RRIR HIN orrente Transportadora de agaços GSS RRIR HIN orrente Transportadora de agaços agasse arriers are designed for long and fast conveyors. They feed bagasse to the oiler and Stores efficiently. The component s materials are carefully selected to withstand wear and shock loads. Pins, rollers and bushings are heat treated up to 62 HR, sidebars could be black oxide to fight corrosion. s correntes transportadoras de bagaços.us são desenvolvidas para transportadoras longas e rápidas. arregando com eficiência o bagaço para as caldeiras e armazéns. Os componentes materiais são cuidadosamente selecionados para resistir ao desgaste e às descargas elétricas. Pinos, cilindros e buchas são submetidos a tratamento térmico com altas temperaturas chegando até 62 HR (unidade de medida), as barras laterais podem ser de óxido preto para evitar corrosão. Dobradiças e bas Raspadoras para transportadora de bagaços T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

5 Main ane arriers with OR Style pron onveyors Principais transportadoras de cana no estilo transportadora OR com avental Main ane arriers with Outboard Roller Style pron onveyors are heavy duty, long lasting solution for most demanding carrying applications. With outboard rollers, easy to remove for inspection and replacement, the maintenance operations are economic and simple. s principais transportadoras de cana com cilindros laterais estilo avental são pesadas, a solução mais eficaz para a demanda de transportadoras. om cilindros laterais, de fácil remoção para inspeção e substituição, as operações de manutenção são simples e econômicas. OUTORD ROLLR N RRIR HIN Dimensions hain # Pitch Sidebar Max. Gear ush Dia. Sidebar Thick. SQ.R Face Pin Dia. Roller Dia. Height D R H T verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements. T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

6 ST OMINTION HINS orrentes de Transporte ontínuo ast ombination hains are the solution where heavy loads are accompanied with high abrasive materials such as in cane feeding tables. The inside links, fabricated from cast ductile iron, side bars from high carbon steel and heat treated pins assure tensile strengths up to lbs. Multiple attachment configurations give these chain great versatility to suit most demanding applications. ttachments: 22, K1/K2, F2, F30, G19, G6, S-1 s correntes de transporte contínuo são a solução para cargas pesadas acompanhadas de materiais altamente abrasivos tais como nas bancadas de alimentação da cana. s ligações internas, fabricadas desde o ferro fundido dúctil, barras laterais de carbono altamente resistente e pinos tratados em alta temperatura asseguram fortes trações chegando até libras. s múltiplas configurações dão a essas correntes ótima versatilidade para servir a maioria das aplicações desejadas.. T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

7 ST OMINTION HINS (attachments) orrentes de Transporte ontínuo WLDD STL HINS orrentes de ço Soldado Welded Steel Mill hains are extensively used in most conveying/driving applications, they are rollerless chains with precisionwelded components such as high strength sidebars and tubular barrels. Great variety of attachments make this chain suitable to a wide variety of application. ttachments: H2, K1/K2, 1/2, F10, F30, RR 22 S-1SP 132-S1 131 F2 s correntes de aço soldado são utilisadas principalmente no transporte ou na condução de material. las não têm cilindros com componentes precisamente soldados tais como barras laterais resistentes e barris tubulares. grande variedade de detalhes faz com que esta corrente se ajuste às mais diferentes aplicações. 132-K2 T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

8 WLDD STL HINS (attachements) H2, K1/K2, 1/2, 255, F4, F10, F30, RR, WING Standard pintle chains TD RR 255 Standard pintle chains, also called 400 class pintle chains, is a lightweight, non-expensive chain capable of handling average loads at slow or intermediate speeds. It is proportionately cast for balance, strength and long, efficient service in drive, conveying and elevating applications. The head of each pin is notched to fit the sidebar locking lug which keeps the pin from rotating when the chain is in use. losed bearing construction makes 400 lass Pintle hain useful in conveying moderately gritty and abrasive materials.ttachments: 1R, 1L, 12R, 12L, 22, 88, D5, D15, K1/K2, F2,F16, F29, G1, G19 K1 K2 WINGS F4 PINTL HIN SPIFITIONS Dimensions Max. lloable Sprocket Face Pin Dia. hain # Pitch Pin Head to L Pin nd to L Overall Width Sidebar Height earing Width F G D H W verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements. arrel Dia. Size T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

9 900 LSS PINTL HIN Rollerless hains orrentes rollerless 900 lass Pintle hain, sugar mill or intermediate carrier chain is used extensively in sugar mills in those places where combination of sticky sugar juices and dirt is able to build-up and create functioning problems in the sprocket teeth. 900 lass hain is assembled with T-headed pins which are locked into place by two lugs cast on the ends of the driving barrels to prevent pinrotation and minimize bushing wear.arbon steel heat treated pins and carbon steel case hardened bushings are standard. However, stainless steel pins and bushings can be provided when specified. ttachment: 51 -US rollerless chains also known as steel bushed are an ideal solution for applications under abrasive conditions. ll components are carefully machined and heat treated for highest strength and wear resistance. Precision machining assures perfect functioning and pitch control; sidebars lock bushing s position allowing only pins to freely rotate during operation. ttachments: 1/2; K1/K2/K3/K6/K24/K35/K44; S-1 -.U.. orrentes rollerless em ço Forjado é uma solução ideal para aplicações sob condições severas de abrasividade. Todos os componentes são cuidadosamente usinados e com tratamento térmico especial para permitir maior resistência a desgastes. Maior precisão de usinagem garantindo perfeito funcionamento e controle breu; sidebars bloqueando a posição da bucha permitindo os pinos rodarem livremente durante a operação. nexos: 1/2; K1/K2/K3/K6/K24/K35/K44; S-1 T T H T T D H PITH 900 LSS PINTL HIN hain # Pitch Pin Head Pin nd Width arrel Dimensions Dia. Total GR to L to L total Pin Dia. Size Hole dia Height height h1 G F DP DR H h1 K T S verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements. HIN OVR-LL WIDTH PITH PIN DIMNSIONS INHS SIDR USHING DIMTR PIN ND TO L SIDR THIKNSST DRIV DIM. PITH DIMTR D DPTH H SS SS SS SS SS SS SS SS SS SS verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

10 Drive hains Drive orrentes Wide Steel Drag hains TD -US Offset Side ar Drive hain is a heavy duty power transmission chain. Pins, ushings and Sidebars are made from high quality fully heat treated alloy steels. Pins and bushings with surface s hardness above 60HR are grounded for high power transmission efficiency. For special applications where the bearing load is extreme the Roller/ushing design is replace for an over dimensioned bushing and pin (rollerless design) in combination with higher sidebars. -.U.. Placa Lateral Offset Drive orrentes pesados é uma corrente de transmissão. Pinos, buchas e Placas laterais são feitas de alta qualidade com tratamento térmico. Pinos e buchas com a superfície na dureza 60HR acima são para alta eficiência de transmissão forca. Para aplicações especiais onde a incidência da carga é extrema Roller / bucha design é a mais cotada para substituir buchas e pinos (rollerless design) em combinação com os maiores sidebars. Wide Steel Drag hains are stronger and more resistant to wear than their equivalent cast chains. Pins, barrels and side bars are fabricated of medium carbon steel, heat treated to reach great toughness, bending yield strength and shock resistance. They offer wider range of attachment links providing great flexibility to suit different applications. ttachments: Wings, 1, 3, 4, RR HIN OVR-LL WIDTH PIN DIMTR D USHING DIMTR DIMNSIONS INHS USHING LNGTH L ROLLR DIMTR R SIDR DPTH H PIN ND TO L SIDR THIKNSS T DRIV DIM. PITH verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements. WLDD STL DRG HIN WIDTH SID RS HIN# VRG. PITH GR W T H PIN DI D WDH WDH WDH WDH WDH WDH WDH WDH WDH verage ultimate streght depends on material and heat treatment selection, various alternatives are available to suit different application requirements. 18 T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N 19

11 RDLR TYP DRGGING HIN orrente condutora do tipo Redler Redler type dragging chains could be cast or forged steel type depending on conveying materials and application requirements. Flights are usually welded, some designs take bolted attachments to facilitate maintenance and replacement. ttachments: T, U, U, U, U s correntes condutoras.us Redler podem ser do tipo expressa ou de aço forjado dependendo do material transportado e das exigências de serviços. s abas geralmente são soldadas, alguns modelos exigem detalhes mais fechados para facilitar a manutenção e substituição T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

12 SPIL HINS N RRIR SLTS ixos das correntes transportadoras From unique chain attachments to oven conveyor chains capable to withstand 1200 F, either stainless steel or standard material, with.us you can find your custom made chain specially designed to suit your application. Give us a call and our ngineering Team will help you interactively find a solution for every chain requirement T L N T I N G I N R I N G H I N T L N T I N G I N R I N G H I N

13 D F D F PROPRITRY ND ONFIDNTIL TH INFORMTION ONTIND IN THIS DRWING IS TH SOL PROPRTY OF <INSRT OMPNY NM HR>. NY RPRODUTION IN PRT OR S WHOL WITHOUT TH WRITTN PRMISSION OF <INSRT OMPNY NM HR> IS PROHIITD. NXT SSY PPLITION 2 USD ON 5 UNLSS OTHRWIS SPIFID: DIMNSIONS R IN INHS TOLRNS: FRTIONL NGULR: MH ND TWO PL DIML THR PL DIML TOLRNING PR: INTRPRT GOMTRI MTRIL FINISH DRWN HKD NG PPR. MFG PPR. Q.. OMMNTS: NM DT STION FRV D 3 2.US Material & Design. hains for Sugar ane Industry are manufactured with the highest standards of today s hain Technology. High Strength arbon Steel, Ductile Iron, Forged and ast lloy Steels are carefully selected to met requirements of every application, in order to assure the longest life and greatest resistance to wear and corrosion. Pins, Rollers and ushings fabricated from hrome Steel lloys, are heat treated up to surface hardness of 62HR even higher. arburizing, thru or case induction hardening are among the more common heat treatments, reaching the highest tensile strength and fatigue limits..us Material & Design. s correntes.us para indústrias açucareiras são fabricadas com os padrões do que á de mais avançado em tecnologia na atualidade. arbono de alta resistência, Ferro dúctil, Ligas de aço expressas e ço forjado sendo cuidadosamente selecionados para satisfazer as exigências de cada segmento, com a finalidade de assegurar longa durabilidade e resistência à corrosão. Pinos, cilindros e buchas fabricados com Liga de ço romado, são tratados com alta temperatura para suportar pesos de 62 HR (unidade de medida) até mais. forma mais comum de tratar os materiais em altas temperaturas é através da indução forçada ou casual, fazendo com que elas alcancem a mais alto grau em força de tração e ultrapassem os limites do desgaste. F STION - F STION F-F F STION - STION - F STION F-F PINS, D ROLLRS & USHINGS STION - STION - Oficinas uropeas uropean Offices Rodamientos y Servicios, SL - Madrid, Spain tel ZVL Italia, S.p.a - Milan, Italy tel TITL: SIZ DWG. NO. D SL: 1:1 WIGHT: RV PINS, ROLLRS & USHINGS SHT 1 OF 1 Sucursales ranches ngineering Services - artago, osta Rica tel anavarro@atlantic-bearing.com ngineering Services - artagena, olombia tel carlos.ruiz@atlantic-bearing.com ngineering Services - Puerto Ordaz, Venezuela tel anibal@atlantic-bearing.com tlantic earing Services do rasil Ltda. - São Paulo, razil tel jbayarri@atlantic-bearing.com tlantic earing Services, Sucursal Perú - Lima, Perú tel ndportal@atlantic-bearing.com IQ ngineering orp. - Miami, US tel sales@iqengineering.net T L N T I N G I N R I N G H I N